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1500°C Max. Dual Zone Rotary Tube Furnace with 60 mm OD Alumina Tube -- OTF-1500X-II-R60


Transported by LTL Freight (Truck)

Product Options

Max.Temperature and System Configuration:
OTF-1500X-II-R60 is a high temperature two-zone splittable rotary tube furnace. It is designed for synthesizing inorganic compounds with better uniformity at a ultra-high temperature up to 1500ºC. This furnace can be upgraded to 1600ºC Max. with Kathal 1650 grade SiC heating elements  ( Note: The furnace updated to two zones from March 18. 2015 with P/N OTF-1500X-II-R60 )
 
Specifications:
Furnace Feature
  • Two-zone heating for longer constant temperature zone ( please click Pic to the left to see detail specs)
  • Double shell casing with three cooling fans.
  • 1500ºC grade or 1650 grade SiC heating element.
  • High purity alumina fibrous insulation for max. energy saving.
  • Split cover enables faster cooling and easy operation.
Voltage 208 - 240V single phase (40 A Breaker required)
Power 6 KW Max
Furnace Tilt Angle -5 - 35°
Tube Rotating Speed 0 - 7 RPM variable
Production Yields 2 kg per batch
Max. Vacuum level
4.5x10-2 torr (<0.1mtorr/s leaking rate if close all the valves to airtight the tube chamber)
Temperature Uniformity +/- 1°C in heating zone
Heating Zone Length
  • Two heating zones: 195 mm for each zone, total  390 mm length
  • Constant temperature zone: 250 mm within +/-5oC. ( if two zones at same temperature )
Heating Elements
&

Working Temperature
Option 1: 1500ºC
Option 2: 1600°C
  • 16 pcs 1650ºC grade silicon carbide rod (12mm Dia. x 150mm heating  x  415mm length)
  • The rods are considered consumables and won't be covered by the warranty. Order more at the link above,
    • 1500°C Max for continuous heating.
    • 1600°C Max for < 1 hours heating.
  • 1650ºC grade Silicon carbide rod is very brittle, so it will be shipped separately from the furnace. Customers are required to follow our video instruction to install the heating elements by themselves.
              
    
Option1            Option2
Temperature Controller
&
Thermocouple
  • Two 30 segments programmable PID digital temperature controller (click the pic to enlarge)
  • Two built-in S type thermocouples
Note: To achieve full computer temperature control, please use our MTS-02 control module.
We will install and test the control module before shipping, so we recommend you to order the module with a PC and let us configure the whole system for you. For more information, please click here.

Processing Tube & Sealing
Flange
  • Two processing tubes are included:
    • One Alumina processing tube with central block zone: 60mm OD x 54mm ID x 1200mm L with a max. working temperature of 1500ºC (Pic.1)
    • An 80 mm Dia. version alumina tube is available at extra cost (Pic. 2)
    • One quartz tube with larger  (100mm OD x 280mm L) central container 60mm OD x 1200 mm L  at max. 1100ºC working temperature (Pic. 3)
    • One pair of 60mm SS sealing flange with needle valves and rotatable gas connector is included for immediate use
  •       
  • Optional:  Ni-Based super-alloy100 mm Dia. tube is available at extra cost for Max. 1100ºC @0.4 Mpa ( Pic. 4)    
  •                     
                      Pic.1                        Pic.2                                 Pic.3                           Pic.4                                  
Gas Fitting
  • Inlet Fitting: Elbow push-in connector for 6mm O.D tube
  • Outlet Fitting: Elbow push-in connector for 12mm O.D tube
OPTIONAL
Continuous Powder Feeding & Retrieving System

  • The automatic powder feeder is mounted on the feeding system support via a feeding swivel coupling with pressure gauge. (Pic 1-3)
  • Feed rate adjustable by the potentiometer knob, 97cm^3/min max.
  • One stainless steel tank is installed on the other end of processing tube to gather the fired powder without exposure to air. (Pic. 4)
  • One Alumina processing tube (60mm OD x 54mm ID x 1200mm L) with gear is included. (Pic. 5-6)
  •    http://www.mtixtl.com/images/EQ-HS-MFS25-Connection.jpg        
                   Pic.1                  Pic.2                     Pic.3                      Pic.4                        Pic.5                           Pic.6
Warranty One year limited warranty with lifetime support (Consumable parts such as processing tubes, o-rings, and heating elements are not covered by the warranty, please order the replacement at related products below.)
Compliance
  • CE Certified
  • All electric components ( >24V) are UL / MET / CSA certified
  • The furnace is ready to pass TUV(UL61010)  or CSA certification at extra cost. (please click marks below to learn details.)
               
Furnace Dimensions

With Lid Open W/ Lid Closed
Tilt At 0° 34° 34°
Length 36.6" 36.6" 36.6" 36.6"
Width 31.5" 31.5" 27.5" 27.5"
Height 60.2" 63.2" 58.4" 57"
Product Dimensions      
         Standard                 Upgraded version
Product Net Weight
200Kg
Shipping Weight & Dimensions 675 lbs; 53" x 40" x 77" 
Instruction Video & Manual
    
Application Notes
  • The concept of continuous power feeding and processing can be realized by the use of Magnetic Fluid Sealed Swivel Coupling in line with Volumetric Feeder and Rotary Furnace. Please view the assembling approach diagram and video in below.  
  • For CVD coating, you may choose our multi channel Gas delivery system as Pic below right.
  •      
                  
  • For CVD coating, you may choose our multi-channel Gas delivery system as Pic below right.
  • Ref Article: Scalable synthesis of silicon-nanolayer-embedded graphite for high-energy lithium-ion batteries
Warnings
  • The tube furnaces with quartz tube are designed for using under vacuum and low pressure < 0.2 bar / 3 psi / 0.02 MPa
  • Attention: A two-stage pressure regulator must be installed on gas cylinder to limit the pressure to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator.
  • Vacuum limit definition for all quartz tube furnaces: * Vacuum pressures may only be safely used up to 1000°C

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Notices
1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor cost.
3. The prices listed are subject to change without notice.