Browse Categories
Search

15KW Small Vacuum Induction Melting System with 60mm Quartz Tube & Complete Accessories, 15KW - SP-15VIM


In stock
Item Number: SP-15VIM
SP-15VIM is a MET standard vacuum induction heating / melting system with complete accessories, including SP-15AB Induction Heater, Quartz Tube with Flange & Valve, Graphite Crucible & Refractory Assembling, 4L/m Recirculating Water Chiller, Vacuum Pump, and Mobile Cart. It is an ideal tool for researching new metallic alloys with both melting point < 1900ºC and quantity < 100g.
 WARNING:    Understand the standard procedure for vacuum melting and inert gas melting prior to operation. Read manual carefully. Monitor and properly control the inside pressure of reaction vessel at all time during operation. Otherwise, failure of operation may result in irretrievable damage to the equipment or personal injury.

SPECIFICATIONS:
Induction Heater
 

Graphite Crucible

BN Crucible (optional))

  • Working Voltage: 220V AC, 50/60Hz, Single Phase
  • Working Current: 34 Amp (40A breaker required)
  • Max. Oscillating Power: 15KW
  • Max Input Power: 7 KW
  • Output Frequency: 30 - 80 kHz Adjustable
  • Duty Cycle: 80%
  • Induction Coil: 70mm(OD) x 65mm(ID) x 80mm(H) 
  • Auto Heating Time: 1-99 seconds
  • Auto Dwell Time: 1-99 seconds
  • Auto Cooling Time: 1-99 seconds
  • Air Cooling: Rear Fan
  • Protection: Automatic water pressure, over temperature, and over power protection
  • Vacuum Flange: 
    • Stainless Steel Flange with high-temperature silicone o-ring and self-tighten structure
    • Two valves and vacuum gauge installed on the flange.
    • Half Open Quartz Tube is included with dimensions of 60mm(OD) x 57mm(ID) x 250mm(L)
    • KF25 connector and 1000mm long SS pipe is included for connecting to vacuum pump
  • Graphite Crucible: 1.5"(OD) x 1.25"(ID) x 3.75"(Deep) Crucible included ( Note max.melt weight  is about 50% volume )
  • Refractory AssemblingComplete refractory assembling made of alumina, including bottom crucible support, crucible holder and cover
Water Chiller
 
  • Temperature range: 2 - 35°C
  • Water Flow Rate: 16 L/min
  • Water Tank: 6Liters  made of stainless steel
  • Note: It is recommended to use specific coolant to get the best performance. It is normal to wait couple of minutes for cooling down after several trials of heating
Vacuum Pump
 

Heavy Duty Mobile Cart
 

    • Structure: Steel Frame Mobile Cart
    • 600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange
    Product Dimensions
    • Induction Heater: 18.5"(L) x 12"(W) x 17"(H) (470mm x 300mm x 430mm)
    • Water Chiller: 18"(L) x 8.7"(W) x 28"(H) (460mm x 220mm x 530mm)
    • Heavy Duty Mobile Cart: 600mm(L) x 800mm(W) x 597mm(H)
    Warranty
    • One year limited warranty with lifetime support
    • Consumable parts such as processing tubes, o-rings and heating coil are not covered by the warranty
    Compliance
    • MET Certification is available upon request at extra cost, please contact our sales representitives for a price quote. Certify standards include: 1) Induction heater: UL61010-1 & UL499; 2) Vacuum Pump: UL1450; 3) Water Chiller: UL61010 & UL1995
              
    Operation Manual & Video
          
    Application Notes

    • Heater will shut down if over output occurs. Please reduce coil cycle number or sample size to keep heater operating under Max power
    • Please click here to learn how to setup crucible for melting
    • Melting time and temperature are related to materials, crucible, refractory insulation, etc. If you do not know whether the induction heater can melt your sample or not, please contact our engineer for consulting. Have your alloy's composition, melting point, and quantity to be melted prepared
    • Please click the picture on the left for the sequence of installation from Flange to Refractory Base
    • The Induction Melting System are designed for using under vacuum and low pressure < 0.02 MPa / 0.2 Bar/ 3 PSI 
    • AttentionA pressure regulator must be installed on your input gas tank ( click the picture below to review ) and have the output gas pressure set below 3 PSI at all times after opening the gas tank with the gas maintained in a continuous flowing condition. Gas build up with pressure levels exceeding over 3 PSI may cause irreversible damage to the furnace chamber.  
    • Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages.
    • Click here to learn more about the installation of a gas regulator.
    • The flow rate for the gases should be limited to < 200 SCCM ( or 200ml/min )
    • For customization inquiries, please complete the "Customize Induction Heating System Form" and return it to info@mtixtl.com
    Compliance     MET Certification is available upon request at extra cost
    Net Weight
    105 kg (230 lbs)
    Shipping Weight 160 kg (350 lbs)
    Shipping Dimensions 47" x 40" x 40"

    Related Products

    Shopping Cart
    Your cart is empty.
    Please clear the browsing history before ordering the product. Otherwise, availability and price are not guaranteed.
    Mailing Lists
    MTI sponsors MTI-UCSD Battery Fabrication Lab:
    MTI-UCSD Battery Fabrication Lab Opening


    MTI sponsors MRS and ECS Postdoctoral Award:

    MTI Sponsors the Postdoctoral Awards

    Upcoming Shows:
    2017 MMM Conference Nov 6-10 Pittsburgh, PA Booth 9

    2017 MRS Fall Meeting and Exhibit Nov 26 - Dec 1 Boston MA Booth 901

    2018 SME Annual Conference & Expo Feb 25 - 28 Minneapolis, MN Booth 701

    Recent Attended Shows:
    MS&T 2017 Oct 8 - 12 Pittsburgh, PA

    232nd ECS Meeting Oct 1 - 5 National Harbor, MD

    The Battery Show North America 2017 Sep 12-14 Novi MI

    Click here to see our past conferences

     

    Notices
    1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
    2. We may add extra charges for paper order and net30 terms due to extra labor cost.
    3. The prices listed are subject to change without notice.