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120°C 10"Wx 8" Dia Hot Rolling Press w/ Dual Temp Controller & Variable Speed ( Ar Gas Compatible) -MSK-HRP-03D


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Item Number: MSK-HRP-03D
Transported by LTL Freight (Truck)

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MSK-HRP-03D is a 8" Dia x 10" width  (200 mm D x 250 mm W)  hot rolling press with maximum working temp. up to 120C. The temperature of two rollers is individually controlled by two PID temp. controllers to achieve better heating uniformity and control accuracy. This tool is ideal for calendering battery electrodes, plastics media, and soft metal foils... Typical usage is to increase the material density and achieve better surface quality. The gap between two tool steel rollers can be adjusted freely from 0~2mm. (Updated to two zones heated and 120oC working temp from 8/1,2017))

SPECIFICATIONS

Features
   
  • Rolling direction selectable (back and forth), easy to return material
  • Individual temperature control for upper and lower rollers, upto 120C maximum.
  • Protection organic glass included
  • Adjustable gap between rollers (0~2mm) with micrometer thickness indication
  • Rollers are made of high-quality tool steel with Cr plated 
Power

Rollers Size & Surface Hardness

  • Diameter:   200 mm (8")
  • Width:        250 mm  ( 10")
  • HRC 60-62 (Cr plated)
  • Never roll materials with hardness > 50HRC

Max. Heating Temperature

  • 120°C (< 1hr ). 
  • Note: 1)Temperature > 120 °C rollers may deform and cause pressing to be non-uniform; 2)<110C for continuous operation

Temperature Controllers

  • Two independent temperature controllers enable Dual-zone temperature control for the upper and lower rollers.
  • 120°C maximum for less than one hour (<110°C continuously)
  • Recommended Heating Rate: ~3°C/minute
  • Power of Heating Element: 400W (totally four heating elements are installed)
  • Precision temperature controller  with  +/- 3°C Accuracy

Motor

  • High torque 90 VDC motor with reducing gear (1:150) 
  • Current: 4.4 A Max.
  • Rated power 300 W
  • Adjustable rolling speed: 0 ~ 100 mm /sec

Dial Gauge Accuracy

0.01 mm

Rolling Thickness

0~2 mm adjustable

Minimum Thickness 
 Depended on original electrode's material and thickness. Typically
  • 0.16 mm electrode coated on copper, min. thickness 0.1 mm
  • 0.06 mm electrode coated on copper, min. thickness 0.04 mm

Dimensions 

       590 x 570 x 530mm (L x W x H)

Weight

197 kg

Shipping dimensions

48"x40"x34"

Shipping weight

540 lb


Operation Instruction
       
             

Compliance
  • CE Certified
  • UL, TUV or CSA certified is available upon request at extra cost

Warranty
  • One-year limited manufacturer warranty with lifetime support
  • Rusting and damage due to improper storage condition or maintenance are not covered by warranty.
Optional
For Roll to Roll, please consider R2R device in below( click picture to order )。 
            --  This device is designed for rolling two layer composite material.
Application Notes
  • Never roll materials with hardness > 50HRC
  • In order to prolong the lifespan of the roller bearings, regular lubrication is recommended. 
  • Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm comparing to sheet original thickness.
  • Clean roller surface for each rolling  and Use acetone to clean and lubricate  when not in use to avoid corrosion
  • It is not allowed to use any hazardous location, especially in Class I environments (flammable gasses & vapor).
  • Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only)
  • This rolling press can be used to make free-standing 2D metal nanosheets by a repeated process of folding and calendaring stacked metal sheets (See reference below)
  • Reference Articles: 2D Metals by Repeated Size Reduction

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1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
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3. The prices listed are subject to change without notice.