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High Pressure Oxygen Tube Furnace with 20mm ID up to 1100C @ 700PSI - OTF-1200X-HP-55

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Item Number: OTF-1200X-HP-55
4 -6 weeks to delivery for QC

High Pressure Tube Furnace with 20mm ID. Super-alloy Tube up to 1100C @ 700PSI- OTF1200X-HP-55

OTF-1200X-HP-55 is a CE certified split tube furnace with Ni based super-alloy tube (55mm O.D x 20 mm I.D x 600 mm L) and flanges/valves. It is designed for using at high pressure (7 MPa) up to 1100°C under oxidizing and inert gas atmosphere to process special compound. It is a ideal furnace to use for preparing new materials under high pressure, and also can be use as mini HIP to treat metallic sample.

SPECIFICATIONS
Furnace Structure

  • Double layer steel casing with air cooling.
  • High purity fibrous alumina insulation for max. energy saving.
  • Aluminum heat sink on processing tube to ensure pressure flange and fitting < 80°C
Power 2.5KW
Voltage AC 208 - 240V Single Phase, 50/60 Hz
Max. Temperature 1100°C
Max. Heating Rate <= 30°C/min

Material and Size of Pressure Vessel
  • Special Ni based Super-alloy: ( Waspaloy or equivalent  )
  • 55 mm O.D x  20 mm  I.D. x 550 mm Length  ( 172 mL conpacity )
  • 1/4NPS fitting is installed in end of flange, and 1/4" high pressure stainless steel pipe shall be connected to the fitting.
  • Please click picture below to see detail of pressure vessel
                  
                 Exterior                                                       Interior
Compatible Gas and crucible
O2 and inert gases such as N2, Ar and He
Note: 
  • A small quartz or Alumina boat may be needed to contain sample inside chamber. Please click link below to order separately
  • For best result, you may use gold or nickel foil wrapping sample and put in the crucible boat to avoid contamination
                 
Heating Zone length 250 mm  ( single zone )



Temperature Uniformity
  • Constant Temperature Zone length:   50mm within +/-1°C  and  70mm within +/-2°C in
  • click the picture below to view the details of the Temperature Distribution Curve and Testing:
          http://www.mtixtl.com          
                                                 Temp. Control ( left meter )

Temperature controller
  • MET certified 30 programmable segments for precise control of heating rate, cooling rate and dwell time.
  • Built in PID Auto-Tune function with overheating & broken thermocouple broken protection.
  • Over temperature protection and alarm allows for operation without attendant(s).
  • +/- 1 ºC temperature accuracy.
PC Control

  • MTS-02 control module is included for PC control on this furnace.
  • Optional:   Touch creen PLC control is available upon request at extra cost
                  





Pressure Sensor and Display
  • Pressure measurement range: 0~25Mpa
  • The pressure sensor is installed in the flange. The pressure will be displayed in the pressure controller in the front panel of furnace.
  • The alarm system is built in the pressure controller which allow user to set up the high and low limit point of pressure. When the measuring pressure exceed limit point, the alarm strobe and whistle will be activated for warning.
  • Adjustable High Pressure Relief Valve 1000 - 10,000 PSI ( 7 - 70 Mpa ) , click picture below right to order
                                                
Pressure Display(right))    flange assembly         extra copper gaskets            High pressure  Relief Valve







Pressure Fitting
    • One Super-alloy flanges is included.
    • One Aluminum heat radiators are installed in front of flange to keep flange below 100oC
    • One high pressure valves are installed with flanges
    • One Pressure meter installed to one of valve
    • Note & warning:
      Optional: You may order four Pt wire ( 0.35 mm dia ) feedthrough to install with the furnace for measure material electric conductivity under high pressure upto 1100oC at extra cost  ($5000 )
      






    Working Pressure vs temperature
    Maximum pressure inside the tube
    Heating temperature
    Max. 8600 PSI  (60 Mpa) 600°C
    Max. 4300 PSI  (30 Mpa) 800°C
    Max. 3100 PSI  (22 Mpa) 900°C
    Max. 1600 PSI  (11 Mpa) 1000°C
    Max. 725 PSI   (7.0 Mpa) 1100°C
    Max. 435 PSI   (3.0 Mpa) 1200°C (short time <1 hr )
    Pressure calculation based on safety factor 5 ( 10,000 hours service life )
    Warning: 
    • Please set up pressure alarm point in digital pressure display before operation
    • Must install a pressure regulator on gas cylinder to increase pressure gradually.
    Heating Element Fe-Cr-Al Alloy doped by Mo


    Dimensions
    550 x 380 x 520mm
    (click to enlarge the picture)
    Net Weight About 45Kg
    Shipping package Dimensions 45x45x35 inch
    Shipping weight 200lbs
    Warranty One year limited warranty (Consumable parts such as o-rings and heating elements are not covered by the warranty, please order the replacement at related products below.) 
    Certificate
    • CE Certified
    • UL / MET / CSA Certification is available upon request, additional charges will apply
    • Temperature controller is MET and CE Certified
                           
    Operation Instructions
    Application Notes Hytort Application, or named Hydroretorting of Shale Oil is a process developed by IGT to double the yield of shale oil and hydrocarbon gases. Please click underline to view research paper.
    Safety Notes
    • Ni based Super-alloy ( Waspaloy or equivalent) is a reliable processing tube which can be used under high temperature and high pressure. It has excellent ductility and tensile property so only creep deformation happens under overpressure destruction test and following by a crack formed (usually at the hot zone at the center of tube) to release the pressure. Brittle fracture won’t happen in the overpressure destruction test which means no tube explosion will happen under overpressure of inert gas or safe gas or under other accidents causing overpressure of inert gas or safe gas.
                
              Above pics show Ni based Super-alloy ( Waspaloy or equivalent) processing tube under overpressure test
    • Please never use ordinary SS tube to connect to gas-inlet for using > 5Mp pressure, whcih may cause tube exploded.
    • Attention:for the use with flammable, toxic or corrosive gases, you must contact MTI engineering group for the consultation to know all the prerequisites and precautionary measures.
    • Attention: Due to the high pressure gas output from the gas cylinder, it is necessary to install the gas pressure regulator with it to reduce the output pressure, avoid overpressurizing the furance chamber and ensure a safe operation. Click here to learn the installation of a gas regulator.

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    Notices
    1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
    2. We may add extra charges for paper order and net30 terms due to extra labor cost.
    3. The prices listed are subject to change without notice.