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1500ºC Max. Atmosphere Controlled Induction Melting- Granulating/ Casting Furnace ( 5Kg Capacity ) -IMCS-1500G


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Item Number: IMCS-1500G
IMCS-1500G- is an induction heating system which is capable of auto-melting / casting granulation for various metal alloys up to 5 kg at Max. 1500ºC under Ar gases environment. The furnace can melt and cast bulk metallic material into 1- 6 mm diameter sphere granulation for making alloy mixing by the ball mill or further melting.


SPECIFICATIONS:
Power Requirements
  • Input Voltage: 208 - 240V AC, Three Phases
  • Max. Current: 60A
  • Output:  20 KW
Crucible Chamber


  • One set of standard graphite crucible is included for melting and granulating ( pls click the picture below for dimension)
    • Pic 1:  Graphite Crucible ~ 750 ml for induction melting.
    • Pic. 2: Graphite adaptor with 0.8 mm hole for granulation by quenching into water casting
    • Pic. 3. Graphite rod for switching casting
    • Customized crucible dimension is available upon request at the extra cost
 Pic. 1Pic. 2        Pic. 3
Casting Chamber 

  • Accommodates flasks 5'' diameters x 9" high 
  • Flask is swiveled out from the bottom of crucible chamber to enable easy insertion and removal of flasks
  • Flask is driven by compressive gas > 150 PSI. The compressive air pump is required, but not included.  You may click the link below to order:
Temperature Control
  • Max.Working temperature 1500ºC
  • S-type thermocouple allows the user to closely control and monitor the temperature with the most accurate readings
  • Heating is electronically controlled to minimize temperature overshoot and to hold the set-point temperature stable
  • Bottom-pour design of crucible ensures minimal temperature drop in metal casting during the crucible to flask transfer
Vacuum and Inert Gas
 
  • Vacuum requirement: 1bar (-29.9" Hg) at sea level
  • Vacuum gauge and handle provide easy monitoring of vacuum pressure
  • Inert Gas Requirement: 5 liters/ minute @ 0.7 bar (10 psi) hi-purity nitrogen or argon
  • Double stage rotary vane vacuum pump is included with this casting system
                 
Water Cooling 
  • 16L/ min water floow
  •  Please click picture below if you need a recirculating water chiller
Warranty One-year limited warranty with lifetime support
Compliance CE certified
NRTL certification is available upon request at extra cost
Application Notes
  • Please clicks here for the melting temperatures of various metals
  • AttentionA pressure regulator must be installed on your input gas tank ( click the picture below to review ) and have the output gas pressure set below 3 PSI at all times after opening the gas tank with the gas maintained in a continuous flowing condition. Gas build up with pressure levels exceeding over 3 PSI may cause irreversible damage to the furnace chamber.  
  • Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages.
  • Click here to learn more about the installation of a gas regulator.
  • The flow rate for gases should be limited to < 200 SCCM ( or 200ml/min )

Dimensions
     900 L x 750W  x 1500 H mm
Operation

Net Weight
132kg
Shipping Weight 186kg

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Notices
1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor cost.
3. The prices listed are subject to change without notice.