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Large Automatic Film Coater with 12"W x 24"L Vacuum Chuck and 250mm Adjustable Doctor Blade - MSK-AFA-II-VC


Sale Price: Starting at USD$4,608.00
If you are international, please click this.
Transported by LTL Freight (Truck)

Product Options

Optional Heating Lid:

Personalization

Oillless Vacuum Pump OFP (+ USD$519.00)
MSK-AFA-II-VC is a CE Certified and UL/CSA ready-to-pass Large Automatic Film Coater with vacuum chuck designed to produce films with consistent thickness by using micrometer adjustable applicators or fixed thickness applicators. It has a unique driving system to produce the smooth coating on all types of materials. The flat vacuum chuck is built in to hold the substrate sheet in place, which is particularly useful when coating on the thin substrate and making uniform tape casting. One micrometer adjustable applicator is included for immediate use. This machine can be used for research on ceramic tape casting and Li-Ion battery electrode coating.

SPECIFICATIONS
Working Voltage
INPUT: 24VDC
A UL/CSA listed 100-240VAC IN - 24VDC OUT power adapter is included.
Max. Power Consumption 100W

Traverse Speed
  • 0 - 100 mm/sec variable
  • Accuracy: 10mm/sec
Stroke Length 10 - 550 mm adjustable by using Adjustable Position Switch
Max. Coating Dimensions 250mm(W) x 550mm(L)

Vacuum chuck
  • Vacuum chuck made of Aluminum alloy with < 1 mm holes
  • Vacuum Chuck Dimensions: 600mm(L) x 300mm(W) x 20mm(H)

Vacuum Pump (Optional)

(Remove oilless pump from standard pack Since 02/26/2016 )
             
Film Applicator

  • One 250 mm width Micrometer Adjustable Film Applicator is included, with adjustable thickness from 0.01 mm - 5 mm
  • Traverse Pusher is included for pushing the doctor blade to ensure constant speed coating
  • Note:  Thinnest film can be achieved is > 10 micron
  •    
Heating Lid (Optional) -
MSK-AFA-II-VC-H
  • Heating lid is available at extra cost for drying. please select mode  MSK-AFA-II-VC-H from product options bar.
  • Working voltage:         110V or 220V single phase
  • Max. working power:   1150W
Note: The drying temperature is adjustable by fine-tuning the infinite control which is a device regulates the heating power. It is located on the front of the heating lid and it allows easy & instant power adjustments. With such a heating lid, you can dry the wet slurry after the completion of the coating process. It is more convenient to transfer electrode sheets with the fully cured slurry coating.
Tip: For drying the coated Li-ion battery electrode sheets (usually 80C~100C is required), simply adjust the infinite control to level 5, close the lid and wait for the slurry to be dried.

   
Product Dimensions 805mm(L) 430mm(W) 223mm(H)
Compliance
  • CE certified
  • This machine is using 24VDC input power which shall be exempted from the safety inspection (according to UL61010/SPE-1000 regulation). However, with additional certification fee, MTI can arrange NRTL to perform UL/CSA inspection and label the machine per customer's request. Please contact us for the quote. 
              
Warranty One year limited warranty with lifetime support
Operation Manual & Video                                            
                




Application Notes
  • Pic.1 and 2 show coated cathode and anode for Li-Ion battery. Please click here to see how to coat an electrode sheet.
  • It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
  • You need a vacuum mixer to remove air bubbles inside slurry and to make uniform coatings (Click Pic.4 for detail.)
  • You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
  • You may need a vacuum oven to dry the films and remove binder after coating. (Click Pic.6 for detail.)
  • Rolling pressing is necessary to ensure good density and adhesion of electrode materials to the current collector substrate after coating. Please select a rolling press from here. (Click Pic.7 for detail.)
  • For using other Film Applicator different from standard package, customized Traverse Pusher required to ensure the constant coating speed.( Click Pic.9 for detail.)
  • Test the flexibility of the coated electrode with EQ-MBT-12-LD mandrel bending tester. (Click Pic.10 for detail.)
                         Pic.1               Pic.2                 Pic.3               Pic.4               Pic.5               Pic.6                  Pic.7                   Pic.8             Pic.9        Pic.10
Net Weight 30 kg (67 lbs)
Shipping Dimensions 48"(L) x 40"(W) x 37"(H)
Shipping Weight 190 lbs

STANDARD PACKAGE
Item Description Qty
1 Large Automatic Film Coater 1
2 Traverse Pusher 1
3 Micrometer Adjustable Film Applicator - 250 mm (film casting doctor blade) EQ-Se-KTQ-250 1
4 Power Cable (Note: 220V Power plug is not included. Please click here to order) 1
5 Waste Plate 1
6 120L/min Oilless Vacuum Pump  optional

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Notices
1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor cost.
3. The prices listed are subject to change without notice.