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Versatile Roll to Roll Coating System (180mm W) with Optional Laminator / Calender and Coating (Doctor Blade,Slot Die, Micro Gravure) - MSK-AFA-MC200


Transported by LTL Freight (Truck)

Product Options

Coating Head:
Drying Oven:

MSK-AFA-MC200 is a versatile R2R coating & calendering system which can adapt various coating heads such as doctor blade (reverse comma blade), slot die and micro gravure. Three types of film drying mechanisms include convection, infrared heating or uv curing can also be applied to it. This is the most complete and universal coating and calendering/laminating (optional) system that provides a broad adaptability to various coating slurries and film substrates (Cu, Al, PET, PP, PE).

  • Doctor Blade: Cost effective solution for 10~200 micron thick coatings
  • Micro-Gravure: Perfectly suitable for precise thin coatings from 2~3 microns
  • Slot Die: Suitable for precision coatings as thin as 1 micron while providing a wide coverage for thinker coatings upto 200 microns

For Roll to Roll Coating Service, please fill out and submit the Roll to Roll Coating Service Request Form.

SPECIFICATIONS:

Working Voltage

208 - 240 VAC, 50/60 Hz, Single Phase 

Max. Power Consumption

6 KW ( 50A Air breaker required )

Compressed Air 

0.5-0.8 MPa is required (Air compressor not included. Please click here to order)

Attention: If a gas cylinder is used instead of air compressor(pic2), a two-stage pressure regulator(pic1) must be installed on the gas cylinder to limit the pressure within the required working range for safe operation. Click here to learn the installation of a gas regulator.
  pic1                pic2

Reeling/Unreeling Diameter

250mm O.D Max. 

Coating Width

1) Doctor Blade: 180mm; 2) Slot Die:150mm; 3) Micro-Gravure: 180mm

Coating Heads (please select in the Product Options)

  • Doctor Blade
  • Slot Die
  • Micro-Gravure

Doctor Blade Coating 
(Reverse Comma Blade)

  • Two available coating modes (continuous and intermittent) selectable on the control panel.
  • Coating thickness range: 10~200um  ( dried film )
  • Coating width and length: 180mm W x 5000mm L  Max. (single side coating)
  • Typical slurry viscosity range: 500~10000 mPa.s
  • Precision: ±5μm
  • MSK-155 auto-slurry feeder with 2 liters tank is available at extra cost, please click underline to view details.
                

Slot Die coating


  • The slot die is perfect for uniform film coating of 1 micron and up to 300-micron thickness. By changing the shim size with various patterns, you would be able to produce continuous, intermittent, or even grid coatings that match the shim patterns. Please refer to the pictures in below for more details:
                   

  • MSK-156 slurry feeding screw pump with 4 liters tank is included, please click underline to view details
  • Minimum thickness & precision: 1 µm ( dried film ), ±1%  
  • Coating width and length: 150mm W x 5000mm L  Max. (single side coating)
  • Typical slurry viscosity range: 200~10000 mPa.s

    Attention: The final coating thickness is dependent on a wide range of parameters such as slurry viscosity, solid particle size, solid content, shim thickness, foil rolling speed and slurry feeding rate. Therefore, we are not able to guarantee that 1-micron level film is achivable for all kinds of slurries. For further discussion, please let us know your slurry specs and coating thickness requirement.

Micro-Gravure Coating

  • Continuous and intermittent coating mode are available for the user.
  • Coating thickness range: 2~3um  ( dried film )
  • Coating width and length: 180mm W x 5000mm L  Max. (single side coating)
  • Typical slurry viscosity range: 30~2000 mPa.s
  • MSK-155 auto-slurry feeder with 2 liters tank is included, please click underline to view details.

Drying Mechanism (please select in the Product Options)

  • Convection Heating
  • Infrared Heating
  • UV Curing

Convection Heating

  • Air flow rate:3.3/2840 ( cm³/RPM ) max., flow rate adjustable
  • Drying temperature: 150°C max.
  • Power Consumption: 3KW max.
  • Heater length: 500mm

Infrared Heating

  • Air flow rate:3.3/2840 ( cm³/RPM ) max., flow rate adjustable
  • Drying temperature: 150°C max.
  • Power Consumption: 2.1KW max.
  • Heater length: 500mm

UV Curing

  • The power and wavelength of the UV lamp can be customized according to customer's specific requirements.
  • Heater length: 500mm

Film Lamination/
Calendering (Optional)

  • The system can be integrated with lamination machine which laminates the ion exchange membrane/separator film onto the cathodes or anodes as the film rolls out.
  • Calender is also an option besides the laminator in the case that a higher coating density with reduced film thickness is required. 
    • Roller size: Φ150x200mm 
    • Roller surface: , Ra<0.4, circular runout +/-2um
    • Hardness: ≥HRC60
    • Material: Chromium plated stainless steel
    • Dual micrometer for accurate thickness adjustment in the range 0.5 - 2 mm 
Note: Heatable rollers (max. 100C) are available upon request. Please contact our engineering dept. for more details

Product Dimensions

L1260mm x W850mm x H1600mm

Compliance

  • CE Certified All electric components ( >24V) are UL / MET / CSA certified
  • Ready to pass TUV(UL61010)  or CSA certification at extra cost. (Please click mark below to learn details 
  •            

Warranty

  • One Year limited warranty with lifetime support
  • Rusting and damage due to improper storage condition or maintenance are not covered by warranty
Operation Manual & Video
     
Application Notes
  • Customers are welcome to visit our facility to receive technical training before shipping of equipment (Please schedule an appointment with us in advance)
  • On-site Training is available for customers within the US only (Expenses will be covered by customers)
Net Weight 1000 kg (2200 lbs)
Shipping Dimension L1560mm x W1150mm x H1900mm

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Notices
1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor cost.
3. The prices listed are subject to change without notice.