Browse Categories
Search

Flame Assisted Spray Pyrolysis Equipment with 6"x6" Heating Plate - MSK-TH-04FA


Please email for lead time
Transported by LTL Freight (Truck)

Product Options

Control Model:

Personalization

MSK-TH-04FA is a spray pyrolysis coating equipment developed for research in the surface quality improvement of metallic alloys and ceramics. Spray pyrolysis is a process in which a thin film is deposited by atomizing and spraying a solution on a heated surface, where the constituent reacts to form a chemical compound. In flame assisted spray pyrolysis, this spray is heated by a flame produced by an oxy-LPG gas mixture, before being deposited onto the substrate.

In this technique, the solution is sprayed onto a heated substrate through an LPG flame.The chemical reactants are selected such that products other than the desired compound are volatile at the temperature of deposition. The process is generally useful for the deposition of oxides onto metal and ceramic substrates and particularly suitable for the deposition of Al2O3, ZnO and metastable solid solutions of ZnO-MgO and ZrO2-Y2O3 on amorphous silica and Nickel based super alloys

The equipment is fitted with accessories required for controlling the flame during the process. The solution is sprayed using a positive displacement pump and compressed air through a mixing chamber and nozzle. The substrate is placed on a hot plate, the temperature of which can be set at the desired level through a dedicated controller. The hot plate is mounted on a motorized XY platform to move the substrates during the coating process in the required sequence so that uniform coating is achieved.

Flow rate of the solution and motion sequence of the substrate are controlled through a personal computer. The flame is initiated and set at the required intensity level manually using the control accessories fitted with the equipment. As the solution is sprayed with the help of compressed air, the equipment can be used for spray pyrolysis without flame as well. The combination of pyrolysis thin films with and without flame can also be produced on the same substrates in successive operations.

SPECIFICATIONS:

Input Voltage AC 208~240V Single phase
Liquid Dispensing Unit 


  • Actuator: Stepper motor
  • Dispensing rate: 1 - 20ml / min.
  • Dispensing unit capacity: 50ml & 250ml
  • Syringe pump is controlled by included Laptop computer or Microsoft Surface Pro
                 
Compressive Air Sprayer

  • One Compressive air spray nozzle is included
  • Sprayer traverse:  X - Y 200mm max.
  • Drive speed X axis (min-max): 5 - 20mm / sec
  • Drive speed Y axis (min-max):  2 - 12mm / sec
Heatable Substrate Base Plate

  • Dimension:  175 X 175mm
  • Max. temperature:  500°C
  • PC connection: RS232 Port  
  • PC Software is included for customer installation
Air Pump & Gases

  • One compact air compressor (5.5 gals; 220V 50Hz) is included for immediate use.
  • Oxygen gas and LPG gas are required for operation (not included).
  • US standard Hose, Regulator, Valve Assembly is included for easy connection to LPG gas tanks.
    • 10 PSI Regulator
    • 48 Inch High-Pressure Hose
    • Brass Control Valve
    • 3/8 Inch Flare Swivel Fitting
  • Attention: If a gas cylinder is used instead of air compressor(pic2), a two-stage pressure regulator(pic1) must be installed on the gas cylinder to limit the pressure within the required working range for safe operation. Click here to learn the installation of a gas regulator.
               pic1                pic2
Gas Flow Control

Integrated O2 & LPG gas float meters allow easy adjustment of the gas flow rate and thus the flame size.
  • LPG Gas Float Meter: 0~2L/min
  • O2 Float Meter: 0~25L/min
Ignition System


This system features Automatic Ignition Switch which allows the operator to ignite the flame safely.
Pressure Regulator & Gauge
  • Pressure regulator with digital gauge is installed on the machine for precise air pressure control. 
  • Digital pressure gauge is operated by 3V lithium battery ( included )
Water Cooling

Continuous water circulation for cooling the Flame head is required. 

  • Water temperature < 25C
  • Pressure ~20PSI
  • 6mm O.D Water Tubing Inlet/Outlet
Software
  • Centralized software control of almost all of processing parameters
  • One software interface for syringe pump, XY target, and rotating drum collector
  • All of the process parameters can be saved as user program and retrieved for analysis or rerun
  • One brand new laptop computer or one Microsoft Surface Pro with pre-installed software is available for controlling. (Please select it at the optional bar)
Dimension
Compliance CE certified
Warranty One year limited with lifetime support (demo before purchase available)
Operation Instruction
&
Demo Video
    
Application Note
  • Factors affecting bonding and subsequent build up of the coating may be as the below:   It is researcher 's responsibility to find the best processing parameters
    • Cleanliness
    • Surface area
    • Surface topography or profile
    • Temperature ( thermal energy )
    • Time ( reaction rates, cooling rates etc.)
    • Speed
    • Physical & chemical properties
    • Physical & chemical reactions
  • Please click here to find related articles---Flame Assisted Spray Pyrolysis
  • Warning: LPG is flammable.  Operators must be trained well and professional.
Shipping Weight & Dimensions Two pallets
990 lbs with 
56"x45"x70"
400 lbs with 48"x40"x46" 

Related Products

Shopping Cart
Your cart is empty.
Please clear the browsing history before ordering the product. Otherwise, availability and price are not guaranteed.
Mailing Lists
MTI sponsorships:
MTI Sponsors Thermoelectrics Workshop

MTI-UCSD Battery Fabrication Lab


MTI Sponsors the Postdoctoral Awards

Upcoming Shows:
ICM 2018 July 16-20 San Francisco CA Booth 5

AiMES 2018 Sept 30 - Oct 4 Cancun Mexico

Furnaces North America Oct 8-10 Indianapolis, IN Booth 242

Recent Attended Shows:
ICT 2018 July 1-5 Caen France

AABC 2018 June 4-7 San Diego CA


233rd ECS Meeting May 13 - 17 Seattle WA


Click here to see our past conferences

 

Notices
1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor cost.
3. The prices listed are subject to change without notice.