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Bench-Top Automatic Ultrasonic Spray Pyrolysis Coating Unit with 6" × 6" Heating Plate up to 500°C - MSK-USP-02


Transported by LTL Freight (Truck)

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    Spray pyrolysis is a process in which a thin film is deposited by spraying a solution on a heated surface, where the constituent reacts to form a chemical compound. The process is particularly useful for the deposition of oxides and has long been a production method for applying a transparent electrical conductor of Tin oxide (SnO2) or Stannic oxide to a glass substrate. Now this technique is increasingly used to prepare perovskite thin film, such as in perovskite solar cell.

    MSK-USP-02 is a desktop ultrasonic spray pyrolysis (USP) equipment, where parameters like dispensing rate of the solution and speed of spray head movement are precisely controlled by a software interface. A positive displacement pump controlled by a stepper motor is used to dispense solution as per requirement. The ultrasonic spray head provides thin film coating and its movement is controlled by the stepper motor driven linear stages in X and Y direction to ensure uniform coating. The spray pattern and velocity can be adjusted by changing the compressed air pressure at the nozzle. The temperature of the substrate heater plate is controlled independently through a dedicated controller.


Specifications:
Power Input
Dimensions              Machine Overall            Chamber Size
Dispenser

  • Three Spray heads are included 
    • Ultrasonic spray head (compressed air assisted) for uniform, thin film coating
    • Compressive air spray for thick film coating
    • 20 mL syringe pump with compressive air port for thick film coating of small quantity solution.
                   
  • Dispensing unit capacity: 50 mL & 250 mL (two containers included) container
  • Container dispensing rate: 1-20 mL / min adjustable via software
  • Syringe pump dispensing rate: 20 μL/min - 10 mL/min adjustable via software
  • One brand new laptop computer or one Microsoft Surface Pro with pre-installed software is included. (Pls select at the Product Options)
                    
Sprayer


  • Ultrasonic atomizer nozzle: 40 kHz, 130 W
  • Producing a fine spray of droplets of 50 microns average size
  • Fluid viscosity range: 1 - 50 mPa·s (cP)
  • Sprayer traverse:  X - Y 200 mm max
  • Drive speed X axis: 10-800 mm / sec
  • Drive speed Y axis:  1-12 mm / sec
  • Note: you may use inner gas or compress air to shape the spray pattern and increase spray velocity
Pressure Regulator & Gauge
  • Pressure regulator with digital gauge is installed on the machine for precise air pressure control. 
  • Recommended pressure for air-assisted spray of aqueous solution: ~3 psi
Air Compressor

  • Compressed air with a pressure of ~ 4 bar is required for normal operation of the unit
  • One compact air compressor is included for immediate use
Substrate Base Plate
  • Dimension: 150 mm × 150 mm
  • Max temperature: 500°C
  • PC connectivity: RS232 port (Software included, but need PC for operation)
Software
  • The system controller box is connected to laptop or Surface Pro via RS232 port and USB adapter
  • Centralized software control of dispensing rate, X-Y stage movement, solution loading and draining 
  • All of the process parameters can be saved as a user process and retrieved later for analysis or re-run
  • One brand new laptop computer or one Microsoft Surface Pro with pre-installed software is included. (Please select at Product Options) 
Warranty
  • One year limited warranty with lifetime support (demo before purchase available)
Compliance
  • CE certified
Operation Instruction &
Demo Video
        
Application Note
  • Many factors affects the quality of the coating as below.  Customer needs test to find the best processing parameter
    •  Cleanliness
    •  Surface area
    •  Surface topography or profile
    •  Temperature ( thermal energy )
    •  Time ( reaction rates, cooling rates etc.)
    •  Velocity ( kinetic energy )
    •  Physical & chemical properties
    •  Physical & chemical reactions
  • Mult-channel spraying is available upon request for high thoughput research
Reference Articles
Shipping
  • Two pallets: 860 lbs with 49" x 48" x 72" dimension, and 190 lbs with 48" x 40" x 35" dimension

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Notices
1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor cost.
3. The prices listed are subject to change without notice.