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Multi-Cavity Induction Melting System with Temperature-Controller upto 2000ºC for Hi-Throughput Alloy Research - EQ-SP-50KTC-M


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Item Number: EQ-SP-50KTC-M

Personalization

 EQ-SP-50KTC-M is a temperature-controlled induction melting system with multi-cavity, which can melt and solidify multi alloy rod of 5-8 mm diameter at different composition upto 2000°C It is an ideal tool for high throughput material genome research to search new generation alloy.

SPECIFICATIONS:
Induction Heater
 
  • Working Voltage: 220V , 50/ 60Hz, Three Phase
  • Working Current: 7~70 Amps (100A breaker required)
  • Max. Oscillating Power: 30KW
  • Max. Input Power: 15 KW
  • Output Frequency: 30 - 80 kHz 
  • Duty Cycle: 80%
  • Induction Coil: 150mm(OD) x 140mm(ID) x 65mm(H) 
  • Air Cooling: Rear Fan
  • Protection: Automatic water pressure, over temperature, and over power protection
  • Refractory Assembling: Complete refractory assembling made of alumina, including bottom crucible support, crucible holder and cover
Temp. Controller & Thermocouple

  • Precision digital temperature controller with Automatic PID tunning
  • 30 segments programmable for controlling heating and cooling rate  as well as dwell time.
  • Overheating & thermocouple failure protection.
  • +/- 3 ºC temperature accuracy. 
  • Thermocouple: B type  ( 1/4"x10"L )   ( please click here to order spare as consumable )
  • Continuous Working Temp. Range: 1000ºC~2000ºC
  • Max. Heating Rate: 
    • 10ºC/second (1000ºC-1200ºC)
    • 8ºC/second (1200ºC~1500ºC)
    • 3ºC~6ºC/second (1500ºC~1700ºC)
Graphite Crucible & Refractory liners
 
Sealing Flanges & Quartz Chamber
  • Two-end Open Quartz Tube is included with dimensions of 130mm(OD) x 122mm(ID) x 360mm(L), click picture below-left to order spare or replacement
  • Top Flange: Stainless steel hinged type flange with 1/4'' thermocouple feedthrough, needle valve and bard fitting. Please click the picture (bottom-right) to view details.
  • Bottom Flange: Stainless steel flange with needle valve and KF-25 vaccum port. Please click the picture (bottom-left) to view details.
  • KF25 right angle valve& clamps and 1000mm long SS bellows are included for connecting to vacuum pump

                
Pressure Sensor

  • Anti-Corrosive Capacitance Diaphragm Gauge (Gas Independent), measurement range upto 3.8x10E-5 torr
  • One 24V,1A DC power adapter is included and ready to use. Input voltage for the adapter is 110~240V Single Phase.
Flow Meter
Water Chiller

  • Temperature range: 5 - 30°C
  • Water Flow Rate:   > 16 L/m,
  • Water pressure: 40PSI
  • Note: It is recommended to use specific coolant to get the best performance.
Vacuum Pump
 
  • One 120L/m Rotary Vane Vacuum Pump is included
  • Rate: 120 L/min upto 10e-2 torr vacuum.
  • Max. Power Consumption: 375W
  • Working Voltage AC 208 -240V, 60Hz, single phase
Heavy Duty Mobile Cart
 
    • Structure: Steel Frame Mobile Cart
    • 600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange
    Product Dimensions

    • Induction Heater: 18.5"(L) x 12"(W) x 17"(H) (520mm x 520mm x 450mm)
    • Water Chiller: 18"(L) x 18.7"(W) x 30"(H) (460mm x 475mm x 762mm)
    • Heavy Duty Mobile Cart: 600mm(L) x 800mm(W) x 597mm(H)
      Please refer to the picture to the left for overall size info.
    Warranty
    • One year limited warranty with lifetime support
    • Consumable parts such as processing tube, refractory liners, o-rings and heating coil are not covered by the warranty
    Operation Manual & Video                
    Warning


    Click here to learn more about the installation of a gas regulator.
    • Attention: Protective inert gas must be continuously filled throughout the experiment in order to protect the graphite crucible and C thermocouple. The flow rate for gases should be limited to < 200 SCCM ( or 200ml/min)
    • The Induction Melting System are designed for using under vacuum and low pressure < 0.02 MPa / 0.2 Bar/ 3 PSI 
    • Attention: A two stage pressure regulator must be installed on gas cylinder to limit the pressure to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator.
    • Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages.
    Net Weight
    • 300 lbs
    Shipping Weight & Dimension
    • #1: 410 lbs, 48"x40"x65"
    • #2: 355 lbs, 48"x40"x48"
     

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    Notices
    1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
    2. We may add extra charges for paper order and net30 terms due to extra labor cost.
    3. The prices listed are subject to change without notice.