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Three Zones Tube Furnace (4") with Vacuum Pump (1.0E-5 torr) + 9 Channel Digital Gas Flow-meters for CVD - OTF-1200X-4-III-9HV

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Item Number: OTF-1200X-4-III-9HV

OTF-1200X-4-III-9HV is CE certifed 4" diameter split three zone tube furnace with vacuum pump system (up to 10-5 torr) and 9 channel precision digital Mass flow-meters, which can control nine types of gases for CVD or diffusion.


                 Click to enlarge

Specifications
Furnace
Structure
Double layer steel casing with air cooling.
High purity alumia fiber board liner for energy cost effective operation.
Three heating zones with in depend temperature control.
Vacuum and gas mixing system is located in bottom Mobile cart with 4 wheel.
Heating Element
Fe-Cr-Al Alloy doped by Mo
Max. Heating Temp.
1200°C
Continuous Heating Temp.
1100°C
Max. Heating Rate
<=20°C/min
Heating Zone Length
Three zones:   (880mm,  35" in total)
Zone 1: 220 mm + Zone 2:  440 mm + Zone 3: 220 mm
Constant Temp. Zone
20" (500 mm) length (three zone at equal temperature within +/- 1°C)
Tube Size and Materials
Fused Quartz Tube
100 mm O.D x 92 mm ID. x 1400 mm
Temp. Controller
Three precision digital temperature controllers programmable with 50 segments, which control each heating zone separately.
PID adjustable with auto tune function to ensure temperature stability within  +/ - 1 oC.
Full protection in each controller for over-temperature and broken thermal couple.
Thermocouple
Three K type thermocouples
Power Input
AC 208~240V, Single Phase, 50/60Hz, 7KW max.
Vacuum Fittings

The Standard vacuum accessories include:
  • Two stainless steel vacuum flanges with KF-25 pump connector, two needle valve and one 1/4" swagelok tube connector.
  • Six pieceof  high temperature silicone O-ring for using under 300°C.
  • Two pairs of alumina thermo-blocks are included for protecting flange from heat radiation.
  • One KF-40 vacuum bellows
  • Three KF-40 quick clamps.
  • Two KF-25 quick clamps.

HV Station
High Vacuum Station
Structure Mobile cart size:  600 (L) x 600 (W) x 700(H), mm
Max. Loading:       600 Lbs on top
Molecular pump control Panel :   LCD digital
Inside:   Pfeiffer vacuum pump  made in Germany
Vacuum sensor is included
Vacuum sensor The vacuum sensor has a KF-25 connector.
High vacuum gauge (measuring range 10^-8 mbar ~ 10^3 mbar)
Control Panel One button operation - the diaphragm pump and the turbo molecular pump will start after pressing "start" button.
System controlled spinning speed - the controller will control the speed of the turbine spinning up and down according to the vacuum level and leaking rate of the reaction chamber.
Self protection - the system will protect the pump from damage by overheating and over-current if the leaking rate of the reaction chamber is too high to achieve high vacuum.
LCD screen - double lines parameters checking interface
make the working easier to be handled.



Self testing
Spinning up Error report
Volt meter
 Full speed
Volume Flow Rate Nitrogen   N2     33 L/s
Helium     He     39 L/s   (2340L/minute)
Hydrogen   H2     32 L/s
Working Range From 1000 mbar to <1E-7 mbar
Ultimate Pressure 10^-5 torr (with tube furnace)
Power Input 110V AC or 220V AC switchable, 50/60Hz
Power consumption Duration/Max power: 100/110Watt
MFC Station
Mass Flow Controller
9 precision mass flow meters controllers are installed in bottom mobile cart with digital display panel of +/-1% of Full Scale (accuracy is within 35% - 100% of full scale).
  • 3 MFC at range 0 - 1000scc
  • 3 MFC at range 0 - 200scc
  • 3 MFC at range 0 - 10 scc
Click to enlarge
The flow rate control range is available for costomization. Please contact us for detail infomation.

Three mechanical pressure meters are installed in bottom mobile cart for monitoring the pressure of the mixed gases.
Gas Pipe Connect
  • One 1/4“ swagelok tube connect is installed in the left flange as the gas inlet.
  • Each MFC Station has four 1/4" swagelok tube connects. Three of them for each gas route. The other one is used as gas outlet.
  • The 1/4" software gas pipe is included in the standard packge.
  • [Optional] If Stainless steel 1/4" gas tube is needed, please click here to order.
Shipping Info
Dimension
Furnace:     550 x 380 x 520mm
MFC Station: 600 x 600 x 700mm
HV Station:  600 x 600 x 700mm
Weight
Net weight: 100Kg
Shipping weight: 350 lb (two pallets)
Warranty
One year limited warranty (Consumable parts such as processing tubes, o-rings and heating elements are not covered by the warranty, please order the replacement at related products below.)
Certificate
CE approved



 Operation Manual    Quick test instruction

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MS&T 2012, Booth# 536, Oct.9-10, 2012, Pittsburgh, PA, USA

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Notices
1. The price listed on line is valid for US market  and who pay by credit card only. There will be extra cost for shipping and handling. The price is different from country to country
2. We may add extra cost for paper order and net 30 term due to extra labor cost
3. The price is subject to change without notice