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Precision Wire Saw with Sample Stage and Diamond Wire - 6" Dia Cutting Capability - STX-603


Please call for the delivery time
Item Number: STX-603
Transported by LTL Freight (Truck)

STX-603 is a CE certified precision diamond wire saw is designed to provide smooth cutting or slicing for all kinds of materials, especially for larger size crystals, such as Si, Ge, and GaAs, etc., up to 6" (155 mm) diameter.  It cuts the crystal by a diamond impregnated wire (0.28 mm diameter) which moves repeatedly backward and forwards with the help of a digital controller. STX-603 is equipped with an adjustable sample holder with three angles.

SPECIFICATION
Power Input AC 220V, 50/60Hz
Structure Heavy duty Aluminum alloy
Cutting Speed
  • Feed Speed: 0.01 mm/min to 40 mm/min adjustable
  • Back Speed:   1   mm/min to 40 mm/min adjustable
Wire Moving Speed 0 ~3m/S
Controller Digital 6" color touch screen
Diamond wire Ø 0.30mm x  80m Length
Z and Y Axis Max. Traveling distance 160mm  (±0.01mm accuracy)
Sample Stage Moves in the X-axis and rotate towards two directions (clockwise and counter-clockwise) for precision orientation.
Sample size Max. 160mm x 160mm
Wire Tension System Built in pneumatic valves can easily adjust the tension of cutting wire. (air pump is not included) 
Optional
  • Swing & Rotation Sample Fixture: Such fixture needs an independent controller for its parameter settings such as swing frequency/ angle (±23°, upto 20 swings/min), rotating speed and rounds (30rpm max.) Higher cutting surface quality can be expected by swinging or rotating the speciman throughout the cutting process. Please click Pic.2 &3 and video to learn more details.   The fixture will enhance cutting speed upto 2 times
                                     
           Pic.1                    Gif.1                        Pic.2                       Pic.3                      Video
Dimensions Saw: 700mm x 620mm x 1500mm (L x W x H)
Controller: 490mm x 400mm x 170mm (L x W x H)

Shipping Weight & Dimensions 580 lbs; 48"x40"x72"
Warranty Two years limited, not including diamond wire and rusted parts
Certification CE Certified. With additional certification fee, MTI can arrange NRTL to perform UL/CSA inspection and label the machine per customer's request.
Instruction and Video        
Application Notes
  • The flow rate of coolant is adjustable by the valve in the blue feeding tubing. Please adjust it properly to improving cutting performance. 
  • Please use correct cutting fluid. Don't use tap water or any other fluid would cause corrosion of machine parts. 
  • Must clean the machine after each use.
  • Wire saws applications
Warnings
  • It is required to use proper cutting fluid with the saw to prevent corrosion of the machine components. We strongly recommend you use oil based coolant or lube cool lubricant with the water. Do not use tap water directly, rusted component is not part of the warranty.
  • Never cut any materials without the use of proper cutting fluid. If you do so, serious damages can be caused to the spooler driving mechanism. 
  • For cutting the sticky materials such as non-ferrous alloy, epoxy, and plastic, you must sharpen diamond wire frequently. We suggest that cutting sample along with the included dressing stone (Glue sample and the dressing stone side by side and cut them together, this process will help keep the wire sharp enough for efficient cutting. 
  • Please clean the machine after the completion of each use.

PRODUCT GALLARY
STRUCTURE (FRONT AND BACK) Touchscreen PLC
Pneumatic valves Sample stage
sample holder

STANDARD PACKAGE
Sn
Description
Qty

Standard accessory (click to enlarge)
1
STX-603 diamond wire saw the main machine
1 pc
2
Tension wheels
2 pcs
3
Guide wheel
2 pcs
4
0.30mm dia.x80m diamond wire
2 rolls
5
Resin Bonded Ceramics for Samples Holding
(50 x 50mm)
2 pcs
6
Sensor adjusts triangle block
1 pc
7
Allen hex wrench
1 set
8
Locating tool
1 pc
9
WD-40 lubricant
1 pc
10
Spanner wrench
1 pc
11
Wire installer
1 pc
12
COMM cables
5 pcs
13
Power cord
1 pc
14
Wax
4 pcs
15
Phillips Screwdriver
1 pc
16
Fuse (10A)
2 pcs
17
Water splash guard
(2 large, 2 small, 1 for spooler)
1 set
18
Spooler handle
1 pc
19 Diamond Blade Dressing Stone 1 pc
20
Sample mounting plate
1 pc

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Notices
1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor cost.
3. The prices listed are subject to change without notice.