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100°C Hot Rolling Press (8"D x10"W) w/ Dual Temp Controller (Ar Gas Compatible) - MSK-HRP-03D


Transported by LTL Freight (Truck)

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Rolling Position:

MSK-HRP-03D is an 8" Dia x 10" width  (200 mm D x 250 mm W)  hot rolling press with maximum working temp. up to 110Calender. The temperature of two rollers is individually controlled by two PID temp. controllers to achieve better heating uniformity and control accuracy. This tool is ideal for calendering battery electrodes, plastics media, and soft metal foils... Typical usage is to increase material density and achieve better surface quality. The gap between two tool steel rollers can be adjusted freely from 0~2mm. (Updated to two zones heated and 110C working temp from 8/1,2017))

SPECIFICATIONS

Features
    
  • Rolling direction selectable (back and forth), easy to return material
  • Individual temperature control for upper and lower rollers, up to 110Calender maximum.
  • Protection organic glass included
  • Adjustable gap between rollers (0~2mm) with micrometer thickness indication
  • Rollers are made of high-quality tool steel with Cr plated 
Power

Rollers Size & Surface Hardness

  • Diameter:  200 mm (8")
  • Width:        250 mm  ( 10")
  • Max Rolling Speed: 5.92RPM
  • Max Linear Speed: 60mm/sec
  • Speed Display: 0 - 40 mm/sec (Actual Speed = Displayed Speed x 1.5)
  • HRC 60-62 (Cr plated)
  • Never roll materials with hardness > 50HRC

Max. Heating Temperature

  • 110°C (< 1hr ). 
  • 1)Temperature > 120°C rollers may deform and cause pressing to be non-uniform;
  • 2)<100C for continuous operation

Temperature Controllers

  • Two independent temperature controllers enable Dual-zone temperature control for the upper and lower rollers.
  • 120°C maximum for less than one hour (<110°C continuously)
  • Recommended Heating Rate: ~3°C/minute
  • Power of Heating Element: 400W (totally four heating elements are installed)
  • Precision temperature controller  with  +/- 3°C Accuracy

Motor

  • High torque 90 VDC motor with reducing gear (1:150) 
  • Current: 4.4 A Max.
  • Rated power 300 W
  • Adjustable rolling speed: 0 ~ 40 mm/sec
  • Digital controlled with constant output power 

Dial Gauge Accuracy

0.01 mm

Rolling Thickness

0~2 mm adjustable

Minimum Thickness 
  •  Depended on the original electrode's material and thickness. Typically
    • 0.16 mm electrode coated on copper, min. the thickness of 0.1 mm
    • 0.06 mm electrode coated on copper, min. the thickness of 0.04 mm

Dimensions 

      500 x 530 x 570mm (L x W x H)

Weight

197 kg

Shipping dimensions

48"x40"x35"

Shipping weight

540 lb


Operation Video

     (How to replace the heating elements)    
Compliance
  • CE Certified
  • UL, TUV or CSA certified is available upon request at extra cost

Warranty
  • One-year limited manufacturer warranty with lifetime support
  • Rusting and damage due to improper storage conditions or maintenance are not covered by warranty.
Optional Vertical rolling version is available at the extra cost as Pic 1 
For Roll to Roll, please consider the R2R rolling and laminating device below. (click picture 2 to order)

    Pic. 1            Pic. 2
Application Notes
  • Never roll materials with hardness > 50HRC
  • In order to prolong the lifespan of the roller bearings, regular lubrication is recommended. 
  • Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm compared to the sheet's original thickness.
  • Clean the roller surface for each rolling  and Use acetone to clean and lubricate  when not in use to avoid corrosion

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Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.