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Compact Tape Casting Coater w/ Vacuum Chuck, Film Applicator & Optional Heater up to 120ºC - MSK-AFA-III


Sale Price: Starting at USD$3,898.00
If you are international, please click this.
Transported by LTL Freight (Truck)

Product Options

Optional Dryer:

Personalization

* denotes required field

Vacuum pump *
MSK-AFA-III is a  compact tape casting coater with the various heating designed to produce films with consistent thickness. It has a unique driving system to produce a smooth coating on all types of materials. The flat vacuum chuck is built in to hold the substrate sheet in place,  One 100 mm width adjustable micrometer applicator (doctor-blade).  Heating plate with the digital controller either on top or bottom is optional for drying up to 100° with +/-1°C temperature accuracy.  This equipment can be used for researchers on ceramic tape castings and Li-Ion battery electrode coating.  ( Bottom heated upgrade to Max. 120°C since Jan.15, 2019, Top UV Light is added since March 10,2019 )
Specifications:
Model

MSK-AFA-I

MSK-AFA-III-HB-110

MSK-AFA-III-HB         

MSK-AFA-III-110/220  

MSK-AFA-III-HB-UV         

Optional Heating
Cover Voltage and Power

Without Heating


Bottom Heating Bed
110VAC 850 120°C     
  

Bottom Heating B 
220VAC  850W 120ºC
 

Top Heating cover:
1.2KW, 100ºC

 Top UV (WL: 365nm) BottomHeating, 120ºC

Working Power of Coater Power adaptor: Input 100-240VAC, Output 24VDC
Traverse Speed
  • 10 - 100 mm/sec variable
  • Accuracy: +/-10 mm/sec
Coating Area
  • Standard Package: 320mm(L) x 100mm(W) due to the width and occupied area of the 100mm applicator.
  • Suggested Maximum: 350mm(L) x 180mm(W)  Reduced width to avoid slurry spilling off the vacuum bed.
  • Length 10 - 350 mm adjustable by using Adjustable Position Switch

Vacuum Chuck
  • Vacuum chuck made of Aluminum alloy with < 1.0 mm hole
  • Vacuum Chuck Dimensions: 365mm(L) x 200mm(W)
  • Note: You may order a glass plate to coat slurry on a porous substrate at the link below
  •          
Vacuum Pump (optional)
 
  • NO vacuum pump is included.  You may use your own pump or select a pump in the optional bar. 
  • You may order 120L/min Oilless Vacuum Pump 
Pump connector
  • Vacuum control power switch is located on the front panel, and power plug ( female ) built in the back of the machine to connect an optional vacuum pump.
  • The pump connector is compression type 8mm O.D tube fitting which is located on the back panel (see pic below). An 8mm Dia. x 4ft polyurethane tube is included. 
  •     
Heating Cover(Optional)
  • Pre-installed on the top cover
  • Built-in digital temperature controller with an accuracy of +/-1°C
  • Suspension support helps open cover easily and safely
  • Max. Heating Temp.: 100°C
  • Note: In order faster and uniform heating,  please preheated vacuum chunk to 60- 70oC before coating, and keep heating during coating, then close cover and increase temperature to ~100oC after coating.
Accessories: Film Applicator
                     Note:  Thinnest film can be achieved is > 10 microns
Accessories optional

  • Tempered Glass Plate for Manual Tape Casting is available for optional purchase.
  • Dimensions: 362mm L x 200mm W x 5 mm T
  • Designed for this tape costing coater, AFA-III
  • To make a coating on a porous substrate such as Ni-foam, the glass plate is required to hold with vacuum chunk.
Product Dimensions For MSK-AFA-I (without Dryer Cover)
   550mm(L) x  330mm(W)  x 150mm(H)
For MSK-AFA-III
 550mm(L) x  330mm(W) x 320mm(H)
Compliance

  • CE/UL/CSA Certificate.  Please select the certificate in the optional bar:
    • CE Certificate & UL/CSA ready: CE approval, ready to pass UL/CSA certificate at the extra cost
    • UL certificate -  UL approval  (UL 61010), 
Warranty One Year limited warranty with lifetime support


Operation Manual & Video
             
Application Notes
  • Pic.1 and 2 show coated cathode and anode for Li-Ion battery. Please click here to see how to coat an electrode sheet.
  • It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
  • You need a vacuum mixer to remove air bubbles inside slurry and to make uniform coatings (Click Pic.4 for detail.)
  • You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
  • Rolling pressing is necessary to ensure good density and adhesion of electrode materials to the current collector substrate after coating. Please select a rolling press from here.
  • Test the flexibility of the coated electrode with EQ-MBT-12-LD mandrel bending tester. (Click Pic.10 for detail.)
                      ( other doctor blade)
Net Weight 45 kg ( 96 lbs) 60 kg (135 lbs)
Shipping Weight & Dimension 160 lbs, 40" x 30" x 30"

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Notices
1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor cost.
3. The prices listed are subject to change without notice.