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Roll to Roll Heating Calender (8" W) up to 110C for Multi-layer Laminating - HRP-03RRL


Transported by LTL Freight (Truck)

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Alignment function:

HRP-03RRL is a 8" width roll-to-roll hot rolling press by modular design for either hot rolling one layer or laminating two-layer of foil materials together.  The rollers can be heated up to 110°C during the roll-to-roll processing.  It is designed for preparing polymer or soft metal-based flexible electrode sheets for battery research, especially for solid Lithium or flexible battery.

SPECIFICATIONS

Features
  • Building two 8" W feeding rollers  and one winding roller for either one layer rolling or two layers of laminating
  • Roll to roll feeding with automatic tension control with optional alignment function
  • Adjustable pressing thickness up to 2 mm thickness
  • Rollers made of high-quality tool steel with Cr plated 
  • Heatable roller up to 110°C with a central heating element
  • The R2R hot press can be placed into a dual-chamber glovebox
  • Electric parts are Ar gas compatible
  • The alignment control is available upon request
Rollers

  • Diameter: 200mm (8")
  • Width: 250mm (10")
  • Surface Hardness: HRC60-62
  • Warning: Never rolling material > HRC 50
  • Max Rolling Speed: 5.92RPM
  • Max Linear Speed: 60mm/sec

Pressing Thickness

  • 0~2 mm adjustable

Dial Gauge Accuracy

  • 0.01mm
Roller Surface Hardness

  • HRC60-62
  • Never roll materials with hardness > 50HRC

Max. Heating Temperature

  • 110°C (< 1hr)
    •  Temperature > 120°C rollers may deform and cause pressing to be non-uniform.
    •  <110°C for continuous operation


Temperature Controller

  • Two temperature controllers enable to control of the upper and lower rollers independently.
  • 110 ℃ maximum for less than 1 hour (<100℃ continuously)
  • Recommended heating rate: ~3℃/minute
  • Power of heating element: 400W (total of four heating elements are installed)
  • Precision temperature control with +/- 2.5°C accuracy

Roll to Roll Fixture



  • Two 8" width feeding rolls to deliver one or two-layer substrate into the hot press
  • One winding roll with automatic tension force control
  • Separatable roll to roll modular for easy shipping and assembling
  • The alignment control function is available as an option
  •  Note:
    • Proper alignment is required  during installation
    • Optional the rectifying control system to keep better alignment during a roll to roll is available upon request (Pic right)
    •     

Power

Dimensions 
  •  Click the picture to see details 

Weight

  • 200 KG

Shipping dimensions

  • 48"x40"x34" x2

Shipping weight

  • 1000 lb

Operation Video
           
Compliance
  • CE Certified
  • NRTL or CSA certification is available upon request at an extra cost

Warranty
  • One-year limited manufacturer warranty with lifetime support
  • Rusting and damage due to improper storage condition or maintenance are not covered by warranty
Application Notes
  • Never roll materials with hardness > 50HRC
  • In order to prolong the lifespan of the roller bearings, regular lubrication is recommended
  • Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm compared to the sheet original thickness
  • Clean the roller surface for each rolling  and Use acetone to clean and lubricate  when not in use to avoid corrosion 

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Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.