Browse Categories
Search

Compact Induction Atomizer (1 MPa @ 1700C Max.) - IMCS-1700-MAS


Please email for lead time
Item Number: IMCS1700-MAS

IMCS-1700-MAS is a compact atomizer designed for the preparation of spherical particles in a small batch (200 g Al alloy). The 25 kW induction power supply can melt high-temperature alloy up to 1700°C, including Ni-based superalloy, high-entropy alloy, or even refractory elements. With an atomizing pressure of 1 Mpa, the particle size is usually less than 80 microns.
Due to its compact design, the equipment can fit in any lab without the hassle of building rearrangement.



SPECIFICATIONS:
Power
  • 208 - 240 VAC, 3 Phases, 25 kW, 50/60 Hz
  • 380, 400, 480 VAC is available upon request
Induction Power Supply

  • Max. output power: 25 KW 
  • Frequency: 30 - 80 kHz, (non-adjustable)
  • Duty Cycle: 100%
  • Induction Coil: 170mm (ID) x 110 mm (H) 
  • Water-cooled
  • Protection: water interlock, over-temperature, and overpower protection
Melting Chamber ( Top)

  • Chamber is made of SS304 with a water-cooling jacket to ensure surface temperature < 60ºC.
  • 0.2 MPa max. working pressure with a safety pressure-relief valve
  • Thermocouple fixture with a linear actuator. 
  • Observation window with tempered glass
Casting Chamber  ( Bottom )
   
  • The bottom chamber is made of SS304 with a KF 25 vacuum port
  • Vacuum level: 50 mTorr (with mechanical pump)
   
 Crucible with a special nozzle

  
  • One set of high purity graphite crucible and thermocouple sheath is included for max. 200 g capacity ( Fe based alloy)
  • OD 80 mm × ID 60 mm × H 160 mm
  • Max volume: 200 g (refer to iron)
  • A special design of nozzle at the bottom of the crucible to atomize the melt. 
  • The crucible is sealed from the casting chamber to keep high pressure at the melting chamber. 
  • Powder yield for < = 200 mesh is about  30% - 60% depending on the material's melting point.  In order to increase powder yield, strongly suggest ordering a crusher (Pic1)  and jet mill  (Pic.2) to reduce large particle size and a vibrating sieve (Pic. 3) to screen particles fast.  Pls, click the picture below to order.
  • Pic.1    Pic. 2    Pic. 3
Temperature Control
  • Precision temperature  controller with 30 segments programmable
  • Automatic PID control with the protection of over-temperature and thermal couple failure.
  • Thermal couple: B type
  • Working temperature range: 500℃~1600℃, 1700℃ Max.  (<1hour ).
  • Temperature stability : +/- 5℃ 
  • Manual temperature control for the fast heating
  • 4℃/second(1000℃-1200℃)
  • 3℃/second(1200℃~1500℃)
  • 1℃~2℃/second (1500℃~1700℃)
    Cooling

  • > 116 L/minute cooling water is required to cool the induction coil. 
  • May click the picture below to order a water circulator.

    Particle Morphology
    and 
Distribution

  • Particles shall be sieved after atomizing to get a uniform size and better distribution
  • Particle distribution is strongly dependent on processing parameters
            
     Warranty
  • One year limited warranty with lifetime support
Compliance
  • CE certified
  • NRTL or CSA certification is available upon request.
Warning
  • This is high-pressure equipment!  Must wear goggles when operating.
  •  Must use the pressure regulator to limit input gas pressure below 10 bars
Dimensions
  •    L 950 mm × W 950 mm × H 1500 mm
Operation Video                   
                
Net Weight
  • 200kg
Shipping Weight
  • 300kg
Application Note MTI provides a full line of research equipment for 3D printing and thermal spraying materials using all quantity samples to save money and space:  ( click pictures below to see details)
                                   
Arc Melting                 Atomizing            Hydrogen annealing        Powder surface Coating          HIP Treatment

Related Products

Shopping Cart
Your cart is empty.
Please clear the browsing history before ordering the product. Otherwise, availability and price are not guaranteed.
Mailing Lists
MTI sponsorships:
MTI Sponsors Thermoelectrics Workshop

MTI-UCSD Battery Fabrication Lab

MTI-VISTEC Cylindrical Cell  Pilot Line

MTI Sponsors the Postdoctoral Awards

Upcoming Shows:

242nd ECS Meeting October 9 - 13 Atlanta GA Booth 200

Recent Attended Shows:
2022 MRS Spring Meeting May 8 - 13 Honolulu Hawaii Booth 209

TMS 2022 Feb 27 - March 3 Anaheim CA Booth 509


AABC USA 2021 December 7 - 9 San Diego CA Booth 429


Click here to see our past conferences

 

Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.