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Small Induction Melting Atomizing System (1 Mpa @ 1700C Max.) - IMCS-1700-MAS

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Item Number: IMCS-1700-MAS
  IMCS-1700-MAS is a small high-pressure induction melt-atomizer, which is designed for preparing sphere particles for various alloys particles in small quantities from 20 g to 1000g  by pressurized Ar gases.

Induction Heating Power Source

  • Working Voltage: 208-240, 380, 480 VAC, 50/ 60Hz, Three Phases (Please contact MTI to specify the working voltage. 
  • Working Current: 10~86 Amps (100A breaker required, depending on the working voltage.)
  • Max. Input Power: 25 KW 
  • Output Frequency: 30 - 80 kHz 
  • Duty Cycle: 100%
  • Induction Coil: 170mm (ID) x 110 mm (H) 
  • Cooling: water
  • Protection: water interlock, over-temperature, and overpower protection
Melting Chamber ( Top)

  • Chamber is made of SS304 with the water-cooling jacket to ensure surface temperature < 60ºC.
  • 1 MPa max. working pressure with a safety pressure-relief valve
  • Thermocouple fixture with a linear actuator. 
  • Observation window with tempered glass
Casting Chamber  ( Bottom )
  • The bottom chamber is made of SS304 with a KF 25 vacuum port
  • Vacuum level: 50 mTorr (with mechanical pump), 0.5 mTorr (with turbopump)
  • The digital vacuum gauge is included to monitor vacuum pressure
  • Double stage rotary vane vacuum pump is included with this casting system
  • Mineral oil may put in the chamber for quenching melting particles
 Crucible with special nozzle

  • One set of high purity graphite crucible and thermocouple sheath is included for max. 1000 g capacity ( Fe based alloy)
  • OD 114 mm × ID 110 mm × H 160 mm
  • Max volume: 1 kg (refer to iron)
  • A special design of nozzle at the bottom of the crucible to atomize the melt. 
  • The crucible is sealed from the casting chamber to keep high pressure at the melting chamber. 
Temperature Control
  • Precision temperature  controller with 30 segments programmable
  • Automatic PID control with the protection of over-temperature and thermal couple failure.
  • Thermal couple: B type
  • Working temperature range: 500℃~1600℃, 1700℃ Max.  (<1hour ).
  • Temperature stability : +/- 5℃ 
  • Manual temperature control for the fast heating
  • 4℃/second(1000℃-1200℃)
  • 3℃/second(1200℃~1500℃)
  • 1℃~2℃/second (1500℃~1700℃)
  • > 116 L/minute cooling water is required to cool the induction coil. 
  • May click the picture below to order a water circulator.

    Particle Morphology

  • Particles shall be sieved after atomizing to get the uniform size and better distribution
  • Particle distribution is strongly depended on processing parameters
  • One year limited warranty with lifetime support
  • CE certified
  • NRTL or CSA certification is available upon request.
  • This is high-pressure equipment!  Must wear goggles when operating.
  •  Must use the pressure regulator to limit input gas pressure below 10 bars
  • L 950 mm × W 950 mm × H 1500 mm
Operation Video     (Click the image for video)
Net Weight
  • 200kg
Shipping Weight
  • 300kg
Application Note MTI provides a full line of research equipment for 3D printing and thermal spraying materials using all quantity samples to save money and space:  ( click pictures below to see details)

Arc Melting                 Atomizing            Hydrogen annealing        Powder surface Coating          HIP Treatment

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