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Small Induction Melting Atomizing System (1 Mpa @ 1700C Max.) - IMCS-1700-MAS


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Item Number: IMCS-1700-MAS
  IMCS-1700-MAS is a small high-pressure induction melt-atomizer, which is designed for preparing sphere particles for various alloys particles in small quantities from 20 g to 1000g  by pressurized Ar gases.

SPECIFICATIONS:
Induction Heating Power Source

  • Working Voltage: 208-240, 380, 480 VAC, 50/ 60Hz, Three Phases (Please contact MTI to specify the working voltage. 
  • Working Current: 10~86 Amps (100A breaker required, depending on the working voltage.)
  • Max. Input Power: 25 KW 
  • Output Frequency: 30 - 80 kHz 
  • Duty Cycle: 100%
  • Induction Coil: 170mm (ID) x 110 mm (H) 
  • Cooling: water
  • Protection: water interlock, over-temperature, and overpower protection
Melting Chamber ( Top)

  • Chamber is made of SS304 with the water-cooling jacket to ensure surface temperature < 60ºC.
  • 1 MPa max. working pressure with a safety pressure-relief valve
  • Thermocouple fixture with a linear actuator. 
  • Observation window with tempered glass
Casting Chamber  ( Bottom )
   
  • The bottom chamber is made of SS304 with a KF 25 vacuum port
  • Vacuum level: 50 mTorr (with mechanical pump), 0.5 mTorr (with turbopump)
  • The digital vacuum gauge is included to monitor vacuum pressure
  • Double stage rotary vane vacuum pump is included with this casting system
  • Mineral oil may put in the chamber for quenching melting particles
   
 Crucible with special nozzle


  • One set of high purity graphite crucible and thermocouple sheath is included for max. 1000 g capacity ( Fe based alloy)
  • OD 114 mm × ID 110 mm × H 160 mm
  • Max volume: 1 kg (refer to iron)
  • A special design of nozzle at the bottom of the crucible to atomize the melt. 
  • The crucible is sealed from the casting chamber to keep high pressure at the melting chamber. 
Temperature Control
  • Precision temperature  controller with 30 segments programmable
  • Automatic PID control with the protection of over-temperature and thermal couple failure.
  • Thermal couple: B type
  • Working temperature range: 500℃~1600℃, 1700℃ Max.  (<1hour ).
  • Temperature stability : +/- 5℃ 
  • Manual temperature control for the fast heating
  • 4℃/second(1000℃-1200℃)
  • 3℃/second(1200℃~1500℃)
  • 1℃~2℃/second (1500℃~1700℃)
    Cooling
  • > 116 L/minute cooling water is required to cool the induction coil. 
  • May click the picture below to order a water circulator.

    Particle Morphology
    and 
Distribution

  • Particles shall be sieved after atomizing to get the uniform size and better distribution
  • Particle distribution is strongly depended on processing parameters
            
     Warranty
  • One year limited warranty with lifetime support
Compliance
  • CE certified
  • NRTL or CSA certification is available upon request.
Warning
  • This is high-pressure equipment!  Must wear goggles when operating.
  •  Must use the pressure regulator to limit input gas pressure below 10 bars
Dimensions
  • L 950 mm × W 950 mm × H 1500 mm
Operation Video     (Click the image for video)
Net Weight
  • 200kg
Shipping Weight
  • 300kg
Application Note MTI provides a full line of research equipment for 3D printing and thermal spraying materials using all quantity samples to save money and space:  ( click pictures below to see details)

                                   
Arc Melting                 Atomizing            Hydrogen annealing        Powder surface Coating          HIP Treatment

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Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.