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2000C Max. Economic Induction Melting-Casting System - IMCS-2000
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In stock
Item Number: IMCS2000
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IMCS-2000 is an economic induction melting & casting system that is capable of melting/casting various metal alloys up to 1000g (Fe as reference) at Max. 2000ºC under either high vacuum or Argon gas.
SPECIFICATIONS:
Power Requirements
 
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- Power: 208 - 240 VAC, three phases
- Power for induction heater only: 15 kW (240V 50 A 3p or 208 60 A 3p power outlet is recommended)
- Three power outlets (single-phase) are built-in for a vacuum pump, water chiller, and spare device. (Additional 3~4 KW or 10 A energy consumption may be needed.)
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Vacuum chamber
 

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- The vacuum chamber is made of stainless steel
- Vacuum Chamber: Ø315 mm × 315 mm H (inner dimension)
- One Ø120 mm quartz observation window.
- Built-in a rocker arm to rotate crucible and cast into a water-cooled copper or a refractory mold
- One KF25 and one KF40 vacuum port are built at the back of the chamber (Pic. 1)
- DN160 ISO-K port is built on the left of the chamber for connection of a turbopump
- Two KF16 and a KF25 port on the top of the chamber.
- The optional secondary material feeder is available, which can feed 3 types of volatile dopants into crucible during melting (Pic 2-4)
- The mechanical stirring function is optional (Pic. 5)
Pic 1 Pic. 2 Pic. 3 Pic. 4 Pic. 5
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Crucible & Casting Mold
 Ø30 × 80 mm H Ø50 × 80 mm H 30×30×80 mm
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- Two graphite crucibles are included
- Graphite crucible 1: Ø47 OD × Ø35 ID × 88 H mm; working volume ~70 ml (up to 400g Fe alloy)
Graphite crucible 2: Ø75 OD × Ø60 ID × 105 H mm; working volume ~250 ml (up to 1200g Fe alloy)
- Optional BN liners for graphite crucible are also available.
BN liner for crucible 1: Ø34 OD × Ø28 ID × 80 H mm BN liner for crucible 2: Ø58 OD × Ø50 ID × 100 H mm
- Graphite casting mold is optional upon request.
Other casting materials can be found here.
- Optional copper casting mold is also available.
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Pressure Gauge

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Induction Heating
 
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Coil 1: Ø72 OD × Ø62 ID × 80 H mm; Coil 2: Ø102 OD × Ø92 ID × 100 H mm
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Gas Flow |
- One 0.2 - 2 L/min float flow meter is included.
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Temperature control (Optional)

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- Power: 208-240 VAC, single phase, 30 W
- PID temperature control
- Working temperature: 1000 - 2000 °C
- For T < 1700°C, type B thermocouple
- For T < 2200°C, type C thermocouple
- IR pyrometer is also available upon request.
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Mechanical Stirring (Optional)
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- Power: 208-240 VAC, single phase, 200 W
- The optional mechanical stirring rod is used to enhance the convection of secondary dosing materials.
- The stirring rod is made of boron nitride. A graphite stirring rod is also available upon request.
- Please check the operation video below for more details.
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Vacuum generation & Water chiller (Optional)

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- Chamber vacuum:
10E-2 torr within 60 minutes via a mechanical pump 2E-5 torr overnight pumping via a 63L/s turbopump <1E-5 torr via a 260 L/s turbopump.
- For the vacuum, please click the picture below to order a pump separately
- A 58L/min water chiller is required to cool down the induction coil and copper mold.
67L/s 260 L/s mechanical pump Water chiller
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Compliance & Warranty

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- CE certified.
- NRTL and CSA certification is available upon request ( Protective case and isolation transformer will be added )
- One-year limited warranty with lifetime support
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Dimensions
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Net Weight
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~300kg |
Shipping Weight & Dimensions |
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Operation Video |
Operation Casting Mechanical stirring |
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