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2000C Max. Economic Induction Melting-Casting System - IMCS-2000


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Item Number: IMCS2000
IMCS-2000 is an economic induction melting & casting system that is capable of melting/casting various metal alloys up to 1000g (Fe as reference) at Max. 2000ºC under either high vacuum or Argon gas. 

SPECIFICATIONS:
Power Requirements

  • Power: 208 - 240 VAC, three phases
  • Power for induction heater only: 15 kW (240V 50 A 3p or 208 60 A 3p power outlet is recommended)
  • Three power outlets (single-phase) are built-in for a vacuum pump, water chiller, and spare device. (Additional 3~4 KW or 10 A energy consumption may be needed.)
Vacuum chamber



  • The vacuum chamber is made of stainless steel
  • Vacuum Chamber: Ø315 mm × 315 mm H (inner dimension)
  • One Ø120 mm quartz observation window. 
  • Built-in a rocker arm to rotate crucible and cast into a water-cooled copper or a refractory mold
  • One KF25 and one KF40 vacuum port are built at the back of the chamber (Pic. 1)
  • DN160 ISO-K port is built on the left of the chamber for connection of a turbopump
  • Two KF16 and a KF25 port on the top of the chamber. 
  • The optional secondary material feeder is available, which can feed 3 types of volatile dopants into crucible during melting (Pic 2-4)
  • The mechanical stirring function is optional (Pic. 5)
  •  Pic 1  Pic. 2 Pic. 3Pic. 4   Pic. 5
Crucible & Casting Mold

Ø30 × 80 mm H
Ø50 × 80 mm H
30×30×80 mm
  • Two graphite crucibles are included
  • Graphite crucible 1: Ø47 OD × Ø35 ID × 88 H mm; working volume ~70 ml (up to 400g Fe alloy) 
    Graphite crucible 2Ø75 OD × Ø60 ID × 105 H mm; working volume ~250 ml (up to 1200g Fe alloy)
  • Optional BN liners for graphite crucible are also available.
    BN liner for crucible 1: Ø34 OD × Ø28 ID × 80 H mm
    BN liner for crucible 2: Ø58 OD × Ø50 ID × 100 H mm
  • Graphite casting mold is optional upon request. 
    Other casting materials can be found here
  • Optional copper casting mold is also available.
Pressure Gauge
Vacuum pressure gauges
  • IMCS-2000 can work both under high vacuum and positive pressure up to 5 psig. 
  • Corrosion-proof Capacitance Diaphragm Gauge with ceramic coated sensor head is included with a wide measure range (3E-5 ~ 1013 torr)
  Induction Heating

    

           Coil 1: Ø72 OD × Ø62 ID × 80 H mm;
           Coil 2: Ø102 OD × Ø92 ID × 100 H mm
  • No temperature controller in the standard package. It is easy to determine melting status by naked eyes.

 Gas Flow
  • One 0.2 - 2 L/min float flow meter is included. 

  Temperature control (Optional)

   

  • Power: 208-240 VAC, single phase, 30 W
  • PID temperature control
  • Working temperature: 1000 - 2000 °C
  • For T < 1700°C, type B thermocouple 
  • For T < 2200°C, type C thermocouple
  • IR pyrometer is also available upon request. 

  Mechanical Stirring (Optional)

  • Power: 208-240 VAC, single phase, 200 W
  • The optional mechanical stirring rod is used to enhance the convection of secondary dosing materials. 
  • The stirring rod is made of boron nitride. A graphite stirring rod is also available upon request. 
  • Please check the operation video below for more details. 
   Vacuum generation & Water chiller
   (Optional)

  • Chamber vacuum: 
                                           10E-2 torr within 60 minutes via a mechanical pump
                                  2E-5 torr overnight pumping via a 63L/s turbopump
                                  <1E-5 torr via a 260 L/s turbopump. 
  • For the vacuum, please click the picture below to order a pump separately
  • A 58L/min water chiller is required to cool down the induction coil and copper mold. 
  •    67L/s   260 L/s  mechanical pump Water chiller
Compliance & Warranty

  • CE certified.
  • NRTL and CSA certification is available upon request  ( Protective case and isolation transformer  will be added )
  • One-year limited warranty with lifetime support
    Dimensions
Net Weight
    ~300kg
Shipping Weight & Dimensions
  • 690 lbs, 47" x 40" x 83"
Operation  Video Operation    Casting       Mechanical stirring  

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Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Prices vary from country to country.
2. We may add extra charges for paper orders and NET 30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.