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2000C Max. Economic Induction Melting-Casting System - IMCS-2000


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Item Number: IMCS2000
IMCS-2000 is an economic induction melting & casting system that is capable of melting/casting various metal alloys up to 1000g (Fe as reference) at Max. 2000ºC with flowing high purity Ar gas.

SPECIFICATIONS:
Power Requirements

  • Input Voltage (± 10%): 208 - 240 VAC, three phases
  • Max. Current for induction heater only(± 10%): 38 A (under 240 VAC), 44 A (under 208 VAC)
  • Max. Output for induction heater only: 15KW
  • Three power outlets (single-phase) are built-in for a vacuum pump, water chiller, and spare device. (Additional 3~4 KW or 10 A energy consumption may be needed.)
Vacuum chamber



  • The vacuum chamber is made of stainless steel
  • Vacuum Chamber dimension: 400 mm Dia. x 400 mm Highlight
  • Bilt-in Quartz window (120 mm dia) for observation
  • Built-in the rocking arm to rotate crucible for casting into a water-cooled copper or refractory mold at the controlled atmosphere
  • One KF25 and one KF40 vacuum port are built at the back of the chamber (Pic. 1)
  • LF160 port is built on the left of the chamber for connecting to a turbopump
  • Optional secondary material-adding port (KF25) to connect a manual screw feeding tank (Pic 2-4) at an extra cost, which can feed 3 types of the dopants into crucible during melting
  • The mechanical stirring function is optional (Pic. 5)
  •  Pic 1  Pic. 2 Pic. 3Pic. 4   Pic. 5
Crucible & Casting Mold
  • Two graphite crucibles are included for melting for 1000g  and 300g max based on Fe alloy
  • BN liner for graphite crucible is available upon request at an extra cost
  • Standard Alumina coated graphite casting mold size: 50mm ID x 90mm H is included. Customized casting mold is available upon request at an extra cost
  • Customized casting mold is available upon request at an extra cost
  • Water Cold copper mold is optional at the extra cost (as Pic. below)
  •     
Atmosphere
Vacuum pressure gauges
  • The furnace is designed for flowing high purity Ar gas up to 0.5 Bar
  • Corrosion-proof Capacitance Diaphragm Gauge with ceramic coated sensor head is included with a wide measure range (10^-5 ~ 1000 torr)
  • Vacuum level: 5 x 10-6 torr within 60 minutes via turbopump (optional)
  Induction Heating

    

  • 15KW (30-80Khz) Dual Station Bench Top Induction Heater with Timer Control & Temp Controller Port
  • Three  Induction coils are  included for melting  < 100g, 500g, and 1000g sample
  • Control panel is in the front to adjust the output power
  • Induction Coil:  60 mm ID x 80 mm Height, including one
  • The customized induction coil is available upon request
  • 58 L/minute cooling water is required, but not included
  • No temperature controller in the standard package. It easy to determine melting status by eye
  • IR optical temperature sensor and controller up to 2000ºC Max. is available upon request

    Optional

Compliance
  • Built according to UL standard
  • NRTL and CSA certification is available upon request 
    Warranty
  • One-year limited warranty with lifetime support
    Application Notes
  • AttentionA pressure regulator must be installed on your input gas tank (click the picture below to review) and have the output gas pressure set below 7 PSI at all times after opening the gas tank with the gas maintained in a  
  •  Click here to learn more about the installation of a gas regulator
  • The flow rate for gases should be limited to < 200 SCCM ( or 200ml/min )
    Dimensions
Net Weight
    ~300kg
Shipping Weight & Dimensions
  • 690 lbs
  • 47" x 40" x 83"
Operation  Video Operation    Casting       Mechanical stirring  

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Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.