2000C Max. Economic Induction Melting-Casting System - IMCS-2000

• Power: 208 - 240 VAC, three phases
• Power for induction heater only: 15 kW (240V 50 A 3p or 208 60 A 3p power outlet is recommended)
• Three power outlets (single-phase) are built-in for a vacuum pump, water chiller, and spare device. (Additional 3~4 KW or 10 A energy consumption may be needed.)

• The vacuum chamber is made of stainless steel
• Vacuum Chamber: Ø315 mm × 315 mm H (inner dimension)
• One Ø120 mm quartz observation window. 
• Built-in a rocker arm to rotate crucible and cast into a water-cooled copper or a refractory mold
• One KF25 and one KF40 vacuum port are built at the back of the chamber (Pic. 1)
• DN160 ISO-K port is built on the left of the chamber for connection of a turbopump
  
• Two KF16 and a KF25 port on the top of the chamber. 
• The optional secondary material feeder is available, which can feed 3 types of volatile dopants into crucible during melting (Pic 2-4)
• The mechanical stirring function is optional (Pic. 5)

•  Pic 1  Pic. 2 Pic. 3Pic. 4   Pic. 5

• Two graphite crucibles are included
• Graphite crucible 1: Ø47 OD × Ø35 ID × 88 H mm; working volume ~70 ml (up to 400g Fe alloy) 
  Graphite crucible 2: Ø75 OD × Ø60 ID × 105 H mm; working volume ~250 ml (up to 1200g Fe alloy)
• Optional BN liners for graphite crucible are also available.
  BN liner for crucible 1: Ø34 OD × Ø28 ID × 80 H mm
  BN liner for crucible 2: Ø58 OD × Ø50 ID × 100 H mm
• Graphite casting mold is optional upon request. 
  Other casting materials can be found here. 
• Optional copper casting mold is also available.
  

• IMCS-2000 can work both under high vacuum and positive pressure up to 5 psig. 
• Corrosion-proof Capacitance Diaphragm Gauge with ceramic coated sensor head is included with a wide measure range (3E-5 ~ 1013 torr)

• 15KW (30-80Khz) Dual Station Bench Top Induction Heater with Timer Control & Temp Controller Port
• One control panel to manually adjust the heating power output. 
• Induction Coil:  60 mm ID x 80 mm Height, including one
• Two induction coils are included. 

• No temperature controller in the standard package. It is easy to determine melting status by naked eyes.

• One 0.2 - 2 L/min float flow meter is included. 

  Temperature control (Optional)

• Power: 208-240 VAC, single phase, 30 W
• PID temperature control
• Working temperature: 1000 - 2000 °C
• For T < 1700°C, type B thermocouple 
• For T < 2200°C, type C thermocouple
• IR pyrometer is also available upon request. 

  Mechanical Stirring (Optional)

• Power: 208-240 VAC, single phase, 200 W
• The optional mechanical stirring rod is used to enhance the convection of secondary dosing materials. 
• The stirring rod is made of boron nitride. A graphite stirring rod is also available upon request. 
• Please check the operation video below for more details. 

• Chamber vacuum: 
                                         10E-2 torr within 60 minutes via a mechanical pump
                                2E-5 torr overnight pumping via a 63L/s turbopump
                                <1E-5 torr via a 260 L/s turbopump. 
• For the vacuum, please click the picture below to order a pump separately
• A 58L/min water chiller is required to cool down the induction coil and copper mold. 
•    67L/s   260 L/s  mechanical pump Water chiller
  

• CE certified.
• NRTL and CSA certification is available upon request  ( Protective case and isolation transformer  will be added )
• One-year limited warranty with lifetime support

• 690 lbs, 47" x 40" x 83"