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Compact Ultrasonic Melting Atomizing System for Alloys up to 700C - IMCS-700-LM
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Item Number: IMCS-700-LM
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IMCS-700-LM is a compact melt-atomizer for low melting point the metallic materials up to 700°C, such as Li, Al, and Mg alloys, which is designed for preparing sphere particles in small quantities in the oxygen & humidity-free glovebox. A high-temperature ultrasonic atomizer up to 2000C is available upon request.（ Thanks to Prof. Tu in UZJ to give us the opportunity to develop the new products )
SPECIFICATIONS:
The working principle
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- The metallic sample is melt in a heating furnace with a melt injection valve on the bottom up to 700oC via precision temperature control.
- The high-temperature ultrasonic rod with a disc is inserted into a stainless steel chamber and is rotated.
- The ultrasonic disc is heated when rotating by an induction heater.
- Open the furnace valve, and let melt flow to the heated ultrasonic disc, the melt will be atomized into the chamber to form small particles via ultrasonic vibration.
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High Temperature
Ultrasonic Atomizing Head
 
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- Working Voltage: 208-240, single- single-phases
- Power consumption: 1500W Max
- Frequency: 20.0±0.5KHz
- Weight: ~20Kg
- Maxiworkingtemperature: 500ºC for continuously, and 700ºC for short time (30 minutes) (If melting Li sample, may choose 500W and 35KHz ultrasonic head at lower cost)
- The ultrasonic disc is heated by the induction coil on the bottom with digital temperature control
- Induction heating power supply: 220V, single-phase, 2 KW
- Induction coil: OD 110 x Φ8 mm
- Water cooling required if working temp/ > 400℃)
- Higher temperature version is vailable upon request.
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Melter of Sample
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- Voltage: AC 220% +/-10%, single phase
- Power consumption: 800 W
- Max. working Temp.: 700℃
- Crucible: made of SS304 with the dimension of Φ115 x H150 (mm)
- Crucible capacity: 1000ml
- Temperature Controller: 30 segments programmable with PID control with +/- 1℃ accuracy
- Melt flow control: the small hole is on the bottom of the crucible. The tapered seal rod can adjust melt flow by opening the spacing. Melt passes through a heated SS304 tube into the conner of atomizing disc
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Particle Collection Chamber
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- The collection chamber made of SS304 with the dimension of Φ460 x 360 mm (H)
- The chamber is not vacuum sealed. The vacuum chamber is available at the extra cost
- The atomized powder collection plate: Φ450 x H8 mm
- Scrap collection plate size: Φ210x H40 mm
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Particle Collection Rate
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- The atomized powder shall pass through a sieve to get a uniform size
- Typical collection rate (Sn as an example)
- 150 mesh (<100 microns): ~ 75%
- 250mesh (< 60 micron): ~ 70%
 (Sn powder)
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Optional & Warning |
- Warning: collecting atomized powder in the air may cause a fire or explode
- The metallic atomizer must be operated inside the glovebox with inert gas. Please click the Pic. 2 or 3 to order the gloveboxes
- Two KF40 feed-throughs are included for connecting the induction heater to the outside glovebox.
- If the working temperature is > 400oC, recirculating a water chiller is needed to cool the induction heater. Please click Pic. 3 below to order
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 Pic. 1  Pic. 2  Pic. 1
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| Warranty |
One year limited warranty with lifetime support |
| Compliance |
- Patent pending
- CE certified
- NRTL or CSA certification is available upon request.
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Dimensions
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 Φ460 * 720mm |
| Operation Video |
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Net Weight
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150kg |
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Sale Price: Starting at USD$1,575.00
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