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Induction Melting System in Glove-box with O2 & H2O < 1 ppm - IMCS-GB1700
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Item Number: IMCS-GB1700
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IMCS-GB1700 is a 15KW induction melting system in a glovebox with the gas purification ( O2 & H2O < 1 ppm ), which is designed for melting and processing air-sensitive metallic alloys.
SPECIFICATIONS:
Structure
 
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- The 5" quartz tube with a vacuum-sealed SS flange is built on the bottom of the standard glove box.
- Graphite crucible with the thermal insulation layer is placed inside the quartz tube
- The glovebox with a purification system and automatic purging function ensures both of oxygen and humidity less than 1 PPM in the whole system. (Please click picture left for detail specifications of the glove-box)
- One KF50 flange with dead cover is installed to connect the glovebox toa 2" tube furnace for annealing
- 15KW induction coil surrounds the quartz tube for melting under an inert gas atmosphere with precision temperature control
- The solidified alloy can be taken out and processed inside the glovebox, such as cutting, ball milling, and packing to keep the sample from the air.
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Induction Heating
 
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- 15KW induction power supply is included ( click picture left to see detail specification)
- The induction coil surrounded the outside of 5" quartz tube to heat the crucible inside the tube.
- The 2" graphite crucible is inserted inside of the induction coil for sample melting.
- The fibrous alumina layer surrounds the crucible as the thermal insulation layer
- Precision temperature controller with 30 segments programmable is included with B type thermal couple, which can provide +/- 2ºC accuracy up to 1700ºC.
- Note: for low melting point alloy, you may choose 7 kW induction power supply
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Water Chiller
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- The recirculating water chiller with a 16 L/minute flow rate is included for cooling induction coil.
- Digital temperature control and alert are built in the chiller.
- Click the picture left to see detail specifications
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Quartz Tube and Flanges |
- 130mm(OD) x 122mm(ID) x 360mm(L) Quartz furnace tube is included, (click pic.1 for replacement )
- Top Flange: Hinged type with 1/4'' thermocouple feedthrough, needle valve, and barbed fitting. (Pic.2)
- Bottom Flange: Stainless steel flange with a needle valve and KF-25 vacuum port. (Pic.3)
- KF25 right angle valve & clamps and 1000mm long SS bellows are included for the vacuum pump. (Pic.4)
- The vacuum pump is not included, please click Pic. 5 to choose one
- Note: The vacuum pump is not necessary because the purification system of the glovebox will make quartz tube O2 and H2O less than 1 PPM.
 Pic.1  Pic.2  Pic.3  Pic. 4  Pic. 5
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Crucible & Refractory liners
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- High Purity Graphite Crucible: 2" OD x 1.57"ID x 4" Depth (4.3'' Height) is included.
- Max. sample capacity: 60% of the volume of the crucible.
- Three-layer special design refractory liner for thermal insulation to keep quartz temperature < 200oC
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- Note:
- Graphite crucible is consumable, please click the picture the above-right to order spare.
- The customized graphite crucible is available upon request.
- BN liner is available upon request to avoid sample contamination from graphite.
- For low melting point alloys ( MP< 600oC), such as Li, and Al-Mg alloys, the Stainless steel ( SS316 ) is a better choice, which is available upon request.
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| Power Regiment |
- 220VAC +/- 10% ， 50/60 Hz， Single phase
- 16KW Max
- 70A breaker required
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| Net Weight |
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| Shipping Weight & Dimension |
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| Warranty |
- One-year limited warranty with lifetime support
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| Compliance |
- NRTL (UL 6101 ) Certification is available upon request at additional charges（
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| Operation Video |
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| Application Notes |
- A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 6 bars for safe operation
- Regularly perform regeneration to maintain the optimum purification efficiency
- The O2 sensor is consumable and its expected life span is around one year. Please order O2 sensor replacement at MTI at extra cost
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