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Lab Scale Roll-to-Roll Flat Tape Casting System (Max. 6" Width) w/ Drying Heater - MSK-AFA-EC150


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Transported by LTL Freight (Truck)

Product Options

Coating head option:

MSK-AFA-EC150-LD is a compact and continuous tape caster for battery electrode sheets with a circulating drying heater. It contains an electrostatic dust remover for ensuring a particle-free coating environment. The coating films can be up to 1.5  mm thickness on a sheet with 150 mm width and 4 m length in a roll-to-roll pattern (substrate reeling out -> blade coating-> heated circulation drying-> and final electrode winding). 
A hybrid slot die head or ultrasonic spray head can be installed for realizing multifunctional coatings.
(Change to Aluminium frame and P/N since 5/2/2021)
SPECIFICATIONS

Working Voltage

208 – 240VAC, 50/60Hz, Single phase
110VAC is available via a 2000W transformer.

Max. Power Consumption

1.7 KW

Coating Method & Precision
  

  • Tape casting is done with a doctor blade ( Film applicator) on a flat plate: Substrate reeling out -> blade coating-> heated circulation drying-> and final electrode winding
  • Doctor blade coating technique (click the picture on the left to see details)
  • Coating thickness precision: 10 microns.

Coating Width

  • Max. coating width: 150mm
  • Max. substrate width: 200mm 

Coating Speed

0~800 mm/min 

Coating Thickness

0~5 mm adjustable

Max. Coating Length

  • Depending on the coating and substrate thickness. (Typically, you can get 4 meters of an electrode coated with 10 um thick foil, 100 um thick coating per run)

Rolling Diameter

160 mm max. (roller O.D is 63.5mm)

Heater 

  • The bottom bed is made of aluminium alloy, which enables the maximum heating temperature up to 100 °C via a digital temperature controller with +/-1ºC accuracy.
  • The heating bed dimension: 1000 mm (L) x 215 mm (W)
  • The top cover has a transparent glass with a venting fan

Dimensions

 Click the picture to see details

Net Weight

200 kg 

Compliance
   

  • CE Certified
  • NRTL (UL61010)  or CSA certification is available upon request at extra cost. 


Warranty

  • One year limited warranty with lifetime support
  • Rusting and damage due to improper storage conditions or maintenance are not covered by the warranty (Please use Acetone to clean and dry the doctor blade, slurry feeder, and roller to avoid rusting)
Operation Video      Slot-die coating video
Optional
  • Optional:  You may order a 150 mm wide slot-die film applicator to covert the machine into roll to roll slot-die coater with +/- 2-micron accuracy ( click picture 1 below to order )
  • A Centrifugal inline exhaust fan is recommended to vent the exhaust. (Pic. 2)
  • Peristaltic Slurry Pump(Pic.3) can be used for delivery of slurry delivery during the coating process.
  • One set of ultrasonic spray heads can be added to the coater to achieve spraying coating  (Pic. 3)
  • Pic.1        Pic.2               Pic. 3         Pic. 4      

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Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.