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Small Roll to Roll Coater w/ Optional Coating: Blade, Slot Die, Micro Gravure & Calendering - MSK-AFA-MC200-LD


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Configuration: W
Transported by LTL Freight (Truck)

Product Options

Coating Head:

Personalization

* denotes required field

Drying Mechanism Selection*
Film Lamination/ Calendering

MSK-AFA-MC200 is a versatile R2R coating & calendaring system which can adapt various coating heads such as doctor blade (reverse comma blade), slot die and micro gravure. Three types of film drying mechanisms are optional at convection, infrared heating or UV curing can also be applied to it. This is the most complete and universal coating and calendering/laminating (optional) system that provides broad adaptability to various coating slurries and film substrates (Cu, Al, PET, PP, PE).

  • Doctor Blade: Cost-effective solution for 10~200 micron thick coatings
  • Micro-Gravure: Perfectly suitable for precise thin coatings from 2~3 microns
  • Slot Die: Suitable for precise coatings as thin as 1 micron while providing wide coverage for thicker coatings up to 200 microns

For Roll to Roll Coating Service, please fill out and submit the Roll to Roll Coating Service Request Form.

SPECIFICATIONS:

Working Power

208 - 240 VAC, 50/60 Hz, Single Phase 
6 KW ( 50A Air breaker required )

Compressed Air 

0.5-0.8 MPa is required (Air compressor not included. Please click here to order)
Attention: If a gas cylinder is used instead of an air compressor(pic2), a two-stage pressure regulator(pic1) must be installed on the gas cylinder to limit the pressure within the required working range for safe operation. Click here to learn the installation of a gas regulator.
  pic1                pic2

Reeling/Unreeling Diameter

250mm O.D Max. 

Coating Heads (please select in the Product Options for

  • Doctor Blade
  • Slot Die
  • Micro-Gravure

Note:
This R2R coater equipped with a precision tension roller ( ~1N) and alignment device.  If you don't need the functions, the cost may be reduced



Economic Micro-gravure

Doctor Blade Coating 
(Reverse Comma Blade)


  • Two available coating modes (continuous and intermittent) selectable on the control panel.
  • Coating thickness range: 10~200um  ( dried film )
  • Coating width and length: 180mm W x 5000mm L  Max. (single side coating)
  • Typical slurry viscosity range: 500~10000 mPa.s
  • Precision: ±5μm
  • MSK-155 auto-slurry feeder with 2 liters tank is included, please click underline to view details.
                

Slot Die coating

  • The slot die is perfect for uniform film coating of 1 micron and up to 300-micron thickness. By changing the shim size with various patterns, you would be able to produce continuous, intermittent, or even grid coatings that match the shim patterns. Please refer to the pictures in below for more details:
                   
  • MSK-156 slurry feeding screw pump with 4 liters tank is included, please click underline to view details
  • Minimum thickness & precision: 1 µm ( dried film ), ±1%  
  • Coating width and length: 150mm W x 5000mm L  Max. (single side coating)
  • Typical slurry viscosity range: 200~10000 mPa.s
  • Attention: The final coating thickness is dependent on a wide range of parameters such as slurry viscosity, solid particle size, solid content, shim thickness, foil rolling speed and slurry feeding rate. Therefore, we are not able to guarantee that the 1-micron level film is achievable for all kinds of slurries. For further discussion, please let us know your slurry specs and coating thickness requirement.

Micro-Gravure Coating

  • Continuous and intermittent coating mode is available for the user.
  • Coating thickness range: 2~3um  ( dried film )
  • Coating width and length: 180mm W x 5000mm L  Max. (single side coating)
  • Typical slurry viscosity range: 30~2000 mPa.s
  • MSK-155 auto-slurry feeder with 2 liters tank is included, please click underline to view details.

Drying Mechanism (please select in the Product Options)

  • Convection Heating
  • Infrared Heating
  • UV Curing

Convection Heating
( standard package)

  • Airflow rate:3.3/2840 ( cm³/min @ RPM ) Max., flow rate adjustable
  • Drying temperature: 150°C max.
  • Power Consumption: 3KW max.
  • Heater length: 500mm

Infrared Heating

  • Drying temperature: 150°C max.
  • Power Consumption: 2.1KW max.
  • Heater length: 500mm

UV Curing

  • The power and wavelength of the UV lamp can be customized according to the customer's specific requirements.
  • Heater length: 500mm

Film Lamination or
Calendering(Optional)

  • The system can be integrated with laminate which laminates the ion exchange membrane/separator film onto the electrode as the film rolls out.
  • Calendaring is also an option besides the laminator in the case that a higher coating density with reduced film thickness is required. 
    • Roller size: Φ150x200mm 
    • Roller surface: , Ra<0.4, circular runout +/-2um
    • Hardness: ≥HRC60
    • Material: Chromium-plated stainless steel
    • Dual micrometer for accurate thickness adjustment in the range 0.5 - 2 mm 
    • Note: Heatable rollers (max. 100C) are available upon request. Please contact our engineering dept. for more details

Atmosphere Plasma Treatment
(Optional)

  • Atmosphere plasma cleaning add-on for the substrate is available upon request. Such a surface treatment will activate and increase the energy of the substrate surface and thus enables a better adhesion & bonding to the coating materials

Product Dimensions

L1260mm x W850mm x H1600mm

Compliance

  • CE Certified All electric components ( >24V) are UL / MET / CSA certified
  • NRTL or CSA certification is available upon request at the extra cost
  • IP:  ZL 201510564515.9

Warranty

  • One Year limited warranty with lifetime support
  • Rusting and damage due to improper storage condition or maintenance are not covered by warranty
Operation Video      
Application Notes
  • Customers are welcome to visit our facility to receive technical training before shipping of equipment (Please schedule an appointment with us in advance)
  • On-site Training is available for customers within the US only (Expenses will be covered by customers)
Net Weight 1000 kg (2200 lbs)
Shipping Dimension L1560mm x W1150mm x H1900mm

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Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.