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Precision Flat Slot Die Coater w/ Heating Vacuum Chunk (100mm Width & 120ºC Max.) - MSK-AFA-PD100


In stock
Item Number: MSKAFAPD100
Transported by LTL Freight (Truck)
MSK-AFA-PD100 is a flat slot die with a 100 mm width coating head. It is an excellent tool to research film coating for OLED, perovskite solar cells, and fuel cell proton exchange membrane.

SPECIFICATIONS
Power
  • 110V - 240V AC 50/60Hz for worldwide use
  • 280W 
  • UL /CSA certified power supply (110~ 240VAC - 24VDC) is separated from the coating unit
  • The coating unit has 24VDC input and is driven by a 24VDC motor, which can be used under Ar atmosphere glovebox to avoid NRTL certification
Slot Die head
  • 100 mm width slot die head capacity 
  • 0.2mm, 0.3mm, and 0.4mm, 0.5mm, 0.8mm thickness shim is included.
  • Different width shims are available upon request. ( 12- 50 mm width )
  • Minimum coating thickness: 5 microns (depended on slurry viscosity)
  • Tube connection: M6 connector with 3mm OD tube from the middle of the head.
  • EQ-SDH Die Heads do NOT fit this Coater directly. A customized adapter has to be used (figure below).
  •  

Syringe Pump
  

  • Built-in syringe pump with a variable speed in the range from 0.05 to 5.0 mm/s
  • Touch screen panel for setting up the parameters
  • Three syringes are included for use with 10ml, 20ml, 30ml SS syringes, respectively

Gap Control

  • Two micrometer heads are built in the travel rod of the coater to adjust the gap between the slot die and the substrate
  • Two digital drop indicators are provided to move with the slot die.
               
Tavel Speed & Length
  • Travel Speed: 0.05 - 30 mm/s adjustable via touch screen control panel
  • Maximum coating area: 100 mm W x 100 mm L
Heated Vacuum Chuck

  • Vacuum chuck made of aluminum alloy with small holes
  • The small vacuum pump is built inside the coater and driven by a 24VDC motor
  • Vacuum chuck Area:  150mm (W) x 130mm (L)
    • Surface roughness:           ≤  5 μm
    • Surface flatness:                ≤ 15 μm
    • Linear Motion Levelness:   ≤ 20 μm
  • Heating elements are installed inside chuck which can reach 120 ºC 
  • Precision digital temperature controller with ± 1ºC accuracy
Control Panel
  • 4" color touch screen panel to set coating speed, heating temperature, and syringe pump speed
Options
  • In order to achieve better coating by the slot die, slurry's viscosity and dispersion is very important, please click the picture below to order viscosity meter and dispersing machine and find the best parameter for your coating
  •   
Product Dimensions

  • 440mm L x 340mm W x 300mm H
Compliance CE certified
NRTL or CSA certification is available upon request at extra cost
Warranty One year limited warranty with lifetime support
Operation Video        
Net Weight 26 kg 
Shipping Weight 50 Kg
Application Note
  • Coating thickness is not dependent on or equal to the gap between the slot die head and substrate. 
  • Usually, the gap shall be larger than the coating thickness. Coated thickness is strongly dependent on slurry viscosity, coating speed, and flow speed.  ( Lower viscosity, low flow rate, and low speed will result in the thinner film. Please practice finding the best parameters which suitable for you
  • Example:  5% carbon+ polymer,  viscosity: 500mPa·s,  substrate: Al foil of 16 um,
    • Gap: 200 um,  Slurry feeding rate:: 0.1 ml/minute , Coating speed: 12mm/s
    • Dry coated film thickness:  5 um +/- 1 um

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Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.