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200C Max. Electric Hot Rolling Press (12'' Wide Calendar) with Pressure Control Upto 15T - MSK-H2300-E


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Item Number: MSK-H2300-E
Transported by LTL Freight (Truck)

MSK-H2300E is an Electric Hot Rolling Press with max. the working temperature of 200°C and Max. the pressure of 15T. The 300mm wide rollers (HRC60) allows the process of various materials such as battery electrodes, plastic media, soft metal, and composite foils. The built-in hydraulic pressure regulating system provides a stable pressure control over the entire calendering process. It is an ideal tool to increase material density and achieve better surface quality. 

MTI has granted the patent 201720537817.1& 201720534495.5 for the Electric Hot Rolling Press MSK-H2300E since December 2017.


SPECIFICATIONS:

Features

  • Featured patented electrical driven heatable rollers with accurate and uniform temperature control. Upto 200 °C working temperature.
  • PLC control system simplifies HMI. A large touchscreen panel allows the control of pressure, rolling speed, temperature, and data logging.
  • The hydro-pressure regulating system ensures stable pressure during operation.
  • Rolling thickness is adjusted by stepper motors.
  • The optional R2R system enables continuous workflow of sheet rolling out -> calendering -> sheet winding.

Voltage

  • Three Phase 220VAC +/- 10%, 50/60Hz

Power Consumption 

  • 8.5KW

Roller Driving Motor

  • 1KW inverter duty AC motor

Roller Diameter

  • 200 mm

Roller Width

  • Max. 300 mm

Surface Hardness of Rollers

  • HRC 60-62 (<5% hardness attenuation when heat up to 200°C)
  • Note: Never roll materials with hardness > 50HRC (this rolling press is not suitable for calendering thick metals. For applications with such needs, please consult with MTI engineers.)

Rolling Gap Thickness

  • 0.03 ~ 1.5mm, adjusted by a stepper motor. ( depended on material )

Rolling Thickness Accuracy 

  • < ± 1.5μm (Only if the uniformity of the sample is ≤±1.5μm)

Roller Temperature

  • Max. 200°C
  • PID control with accuracy ≤2±°C

Rolling Speed

  • Max. 4m/min

Max Pressure 

  • Pressure load: 15 Tons max., pressure adjustable by Touch Screen Control Panel
  • Real-time pressure displays with data logging
Roll to Roll System (optional)

  • MSK-E2300RD R2R system can be integrated with the calendering machine at extra cost to enable the automatic film unwinding -> winding after calendering. Please click underline to view product details. 
  •   
Dimensions
  • 1290mm(L) x 1020mm(D) x 1400mm(H)

Weight

1300Kg


Application Notes


Important announcement (please read this before place the order)

  • Must use acetone to clean rollers' surface after each use
  • Never roll material with hardness > 50HRC
  • If the machine will be idle for a long period of time, please apply anti-rust lubricant on the rollers
  • The minimum thickness of the rolled sheet should depend on the physical property of the material. Here are some results from our test:
  • Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only)

Compliance & Warranty
  • CE Certified
  • NRTL certificate is available upon request at extra cost.
  • One year limited warranty with lifetime support
  • Rusting and damage due to improper storage condition or maintenance are not covered by warranty
Operation Video & Instructions     
         
Warnings
  • Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
  • Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by EQ-TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
  • Never roll materials with hardness > 50HRC
  • Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm comparing with sheet original thickness.
  • Never calendering decrement over 0.02mm comparing with original sheet thickness each calendering.
  • Heating beyond 200ºC will cause roller deformation may yield results with imperfections. In order to prolong the lifespan of the roller bearings, regular lubrication is recommended. 
  • Clean roller surface for each rolling with acetone and lubricate when not in use to avoid corrosion
  • It is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).

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Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.