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8" Width 200C Hot Rolling Press w/ Digital Pressure Display (Ar Gas Compatible) - MSK-HRP-04B


In stock
Item Number: MSKHRP04B
Transported by LTL Freight (Truck)
MSK-HRP-04B is a desktop rolling press with a maximum working temperature up to 200°C. The temperature of two 8'' wide rollers is individually controlled by two PID temperature controllers to achieve better heating uniformity and control accuracy. The compression pressure force can be measured by the integrated load cell and displayed on the control box during the process. It is an ideal tool for calendering battery electrodes, plastic media, and soft metal foils. Typical usage is to increase material density and achieve better surface quality. 
Note: Since 12/18/2020, Digital Micrometers are included in the standard package instead of Mechanical Micrometers.

SPECIFICATIONS:

Effective Calendering Width

  • 200 mm
Roller Material  &  Size


  • High strength hardening steel with hardness RC > 52 (Attention: It is not suitable for calendering materials with RC > 45)
  • The Roller surface is plated by Cr for anti-corrosive
  • Size: 96 mm Dia. x 220mm W
  • Roll line speed: 0~26mm/s adjustable (Actual Speed = display value * 0.65)
  • Heating power: 1600W (800Wx2)
  • Max. the temperature for the roller: 200°C
  • Note: benchtop rolling press is not suitable for calendering thick metals. For applications with such needs, please consult with MTI engineers

Roller Gap

  • 0~2 mm ± 0.01 mm adjustable, 
Dial Gauge Accuracy
(Thickness Indicating)

  • Two digital micrometers are included.
  • Range: 0 - 12.7mm
  • Accuracy: 0.004mm
  •     

Pressure Force Indication

  • 0~2T (the unit display is Kgf) 
  • (Note: the actual calendering force is dependent on the material physical properties such as hardness and thickness. The rolling gap thickness will also affect the applied force.) 
Heating Temperature

  • Two digital temperature controllers with 30 segments programmable for control two rollers separately
  • 150°C suggested, and 200°C maximum
  • Max Heating Rate: 4°C/minute
  • Power of Heating Elements: 2000W
  • Temperature Control Accuracy: +/-5°C

Power

Motor (Ar Gas Glove Box Compatible)

  • High torque 24VDC motor with reducing gear (1:75) 
  • Motor power: 40W
  • Rolling speed adjustable: 0~40 mm/s (real linear speed of rollers)
  • Digital controlled with constant output power 

Output Thickness

  • Depending on the electrode's material and thickness, typically:
    • A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of  0.1 mm
    • A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm
    • A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm
  • Thickness uniformity:   +/- 2 microns if  coating electrode thickness +/- 5 micron and each rolling increased < 10 microns

 Optional 

(Video)

  • MSK-HRP-04-RD R2R system can be integrated with the calendering machine at extra cost to enable the automatic film unwinding -> winding after calendering.(Pic. 1-3) 
  • The vertical version is available upon request at an extra cost  (Pic.4)
    Pic. 1         Pic. 2       Pic. 3  Pic. 4
Dimensions

  • 405mm(L) x 340mm(W) x 530mm(H), without the carry handles on both sides of the machine
  • Shipping Dimensions: 40" x 30" x 40" (D x W x H)

Weight

100kg

Shipping Weight & DImensions

300 lb; 47"x 39" x 32"


Compliance & Warranty
  • CE Certified
  • NRTL or CSA certification is available upon request at extra cost.
  • One year limited warranty with lifetime support
  • Rusting and damage due to improper storage condition or maintenance are not covered by warranty
Operation Video & Instructions           
   Operation Video                                            Cleaning Instruction                      Laminating
Article References
Warnings
  • Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
  •  You may calibrate the temperature by EQ-TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
  • Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm compared with the sheet's original thickness.   
  • Never calendering decrement over 0.02mm. Never roll materials with hardness > 45HRC
  • Clean roller surface for each rolling  and Use acetone to clean and lubricate  when not in use to avoid corrosion

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Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Prices vary from country to country.
2. We may add extra charges for paper orders and NET 30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.