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200C Max. 4" Width Electric Hot Rolling Press w/ Variable Speed - (Ar Gas Compatible) - MSK-HRP-1A
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In stock
Item Number: MSKHRP1A
Transported by LTL Freight (Truck)
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MSK-HRP-1A is compact Hot Rolling Cylinder Press with max. the working temperature of 200°C, which is designed for preparing battery electrode for both inside or outside glove-box because the high torque DC motor is Ar gas compatible. It serves well in applications such as increasing the active material density of the electrode in Li-ion batteries research after coating. It has a pair of 100mm width steel rollers with a heating capacity of 200°C max.
SPECIFICATIONS:
Effective Cylinder Width
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96mm
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Roller Size |
96 mm Dia.x 100mm W Made of Stainless steel |
Rolling Gap
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0~1.2 mm adjustable |
Mechanical Dial Gauge (Included)
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Range: 0 - 3mm Accuracy: 0.01mm |
Upgradable Digital Micrometer (Not Included)
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Digital Micrometers are available at an extra cost: Range: 0 - 12.7mm Accuracy: 0.004mm |
Minimum Thickness |
Depending on the electrode's material and thickness, typically:
- A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of 0.1 mm
- A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm
- A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm
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Heating Temperature
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- Two independent temperature controllers enable dual-zone temperature control for the upper and lower rollers.
- 200°C maximum for less than one hour.
- 190°C continuously
- Recommended Heating Rate: 1.3°C/minute
- Two heating elements are installed
- Power for each Heating Element: 500W
- Precision temperature controller with +/-1°C Accuracy
- The heating rod is consumable. Please Click Picture left to order spare
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Voltage
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Motor & Rolling Speed
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- High torque 24VDC motor with reducing gear (1:75)
- 0.8A
- Rated power 40W
- Speed Indicator Display: 0~26 mm/s (real linear speed of rollers)
- Digital controlled with constant output power
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Surface Hardness of Rollers
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HRC60-62
Never roll materials with hardness > 50HRC (benchtop rolling press is not suitable for calendering thick metals. For applications with such needs, please consult with MTI engineers.)
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Feeding Board
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2 PTFE feeding boards included
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Roll to Roll System (optional)
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MSK-HRP-04-RD R2R system can be integrated with the calendering machine at extra cost to enable the automatic film unwinding -> winding after calendering. Please click underline to view product details. (Video)
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Dimensions
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- 530mm(L) x 247mm(W) x 380mm(H)
- Shipping Dimensions: 40" x 30" x 30" (L x W x H)
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Net Weight
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80kg
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Shipping Weight
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215 lbs
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Application Notes
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Important announcement (please read this before place the order)
- The MSK-HRP-1A roller is specially designed for battery R&D in terms of its advantages as affordable, compact and precise. Please strictly follow the instructions to operate
- Must use acetone to clean rollers' surface after each use
- Never roll material with hardness > 50HRC
- If the machine will be idle for a long period of time, please apply anti-rust lubricant on the rollers
- The minimum thickness of the rolled sheet should depend on the physical property of the material. Here are some results from our test:
- Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only)
Electrode |
Size |
Original thickness |
Finished thickness |
LiFePO4 double sides |
50mm Width x 260mm Length |
0.205mm |
0.09mm |
LiMn2O4 double sides |
50mm Width x 260mm Length |
0.205mm |
0.09mm |
Copper foil + graphite (single side) |
75mm Width x 240mm Length |
0.09mm |
0.04mm |
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Compliance & Warranty |
- CE Certified
- MET certificate is available upon request at extra cost.
- One year limited warranty with lifetime support
- Rusting and damage due to improper storage condition or maintenance are not covered by warranty
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Operation Video & Instructions |
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Article |
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Warnings |
- Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
- Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by EQ-TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
- Never roll materials with hardness > 50HRC
- Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm compared with sheet original thickness.
- Never calendering decrement over 0.02mm comparing with original sheet thickness each calendering.
- Heating beyond 200ºC results in roller deformation and causes inaccurate, and may yield thicker-than-usual rolling result. In order to prolong the lifespan of the roller bearings, regular lubrication is recommended.
- Clean roller surface for each rolling with acetone and lubricate when not in use to avoid corrosion
- It is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).
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Sale Price: Starting at USD$4,598.00
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Sale Price: Starting at USD$3,998.00
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