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4" Width Electric Roller Press with Variable Speed - ( Ar Glovebox compatible) - MSK-HRP-MR100DC


Sale Price: Starting at USD$4,298.00
If you are international, please click this.
Transported by LTL Freight (Truck)

Product Options

Calender Material:

MSK-HRP-MR100DC is a UL/CSA ready electric rolling press with variable speed 24VDC gear motor and UL certified switch power supply, which can be used from 110V- 220VAC under Argon gas glovebox. It has dual rollers of 100 mm Dia. x 100mm width and is an ideal rolling press for preparing electrode sheet for Li-Ion batteries research after coating and drying.   (Since 11/29/2016, MR100DC ceramic coated roller option is available )


SPECIFICATIONS:

Working Voltage
  • 110V - 240V AC, 50/60Hz,  worldwide use
  • UL/CSA/TUV certified power supply is in the outside machine for easy 
Motor
  • High Current torque 24V DC motor with reducing gear 
  • 1.8 A Max.
  • Rated power 40W
Rolling Speed
  • Dimensions: 100mm(Dia.) x 100mm(W)
  • Rolling Speed: 5-40mm/s or  0.3 - 2.4 Meter/ Minute  adjustable
Roller Gap
  • 0-1.2mm adjustable
  • Gap width gauge accuracy:: ±10 micron (0.01mm)
Standard: Steel Rollers



Optional ceramic rollers
  • Material: Made from hardened tool steel (RC > 62) with Cr electroplated coating
  • Roller diameter tolerance (TIR): <0.004mm
  • RA (Roughness Average) :0.4um
  • Never roll materials with hardness > 50HRC (bench top rolling press is not suitable for calendering thick metals. For applications with such needs, please consult with MTI engineers.)
  • Optional: Ceramically coated  rollers are available in the product option bar
    • Ceramic coated on hardened tool steel with HRC > 72,
    • The coating material: 97% is chromic oxide; 3% is Al2O3, CaO3, and MgO
    • This roller is specially designed for rolling Lithium metal sheet, please don't use it for hard material
Roll to Roll System (Not included)

MSK-HRP-04-RD R2R system can be integrated with the calendering machine at extra cost to enable the automatic film unwinding -> winding after calendering. Please click underline to view product details.                                                

Product Dimensions

   433 mm(L) x 205 mm(W) x 305 mm(H) 
Compliance

  • CE Certificated
  • NRTL(UL61010)  or CSA certification is available upon request at extra cost.
  •      
Warranty
  • One-year limited manufacturer warranty with lifetime support
  • Rusting and damage due to improper storage condition or maintenance are not covered by warranty

Operation Video
             
       Operation Video                Gauge Calibration Video         Cleaning Instruction
Application Notes
  • MSK-MR100DC roller can be used under Ar or N2 gas glove-box.
  • Must use acetone to clean and dry rollers' surfaces after each use to avoid rusting
  • Apply anti-rust lubricant on roller surface if the machine were to be unused for a long period of time
  • Never rolls materials with hardness > 50HRC
  • Min. thickness for each rolling is dependent on the materials. Here are some results from our test:
  • Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only)
Electrode Size Original thickness Finished thickness
LiFePO4 double sides 50mm Width x 260mm Length 0.205mm 0.09mm
LiMn2O4 double sides 50mm Width x 260mm Length 0.205mm 0.09mm
Copper foil + graphite (single side) 75mm Width x 240mm Length 0.09mm 0.04mm
  • This rolling press can be used to make free-standing 2D metal nanosheets by a repeated process of folding and calendaring stacked metal sheets (See reference below)
  •  Reference Articles: 2D Metals by Repeated Size Reduction
Warnings

  • The machine is not designed for thick metallic material. Click pic left for the rolling machine for metal
  • In order to prolong the lifespan of the roller bearings, regular lubrication is recommended. 
  • Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm comparing to sheet original thickness.
  • Never calendering decrement over 0.02mm comparing to original sheet thickness each calendering.
  • Must clean roller surface after each rolling and lubricate when not in use to avoid corrosion
  • it is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).
Net Weight 123 lbs
Shipping Weight 160 lbs 
Shipping Dimensions 40"x27"x26"

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Notices
1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor cost.
3. The prices listed are subject to change without notice.