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15KW 1700C Max. Induction Heater (6" Tube) with Dose Feeding Ante-chamber & Melt Stirring Mechanism - SP-60KTC


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Item Number: SP60KTC
SP-60KTC is a 1700ºC temperature-controlled induction heating/melting system with source feeding ante-chamber and melt stirring mechanism. The quartz antechamber with tipping-over tray design is used to transfer various source materials into the crucible without affecting the clean environment inside the main chamber. It is an ideal tool for preparing metal alloys with compositions of different melting points.
The system includes an 18KW induction heater, temperature controller & TC, 150mm O.D quartz tube with ante-chamber, water cool flanges & valves, pressure gauges, graphite crucible & refractory assembly, 58L/m recirculating w
ater chiller, 156L/min vacuum pump, and a mobile cart

SPECIFICATIONS:
Induction Heater
  
  • Working Voltage: 220V AC, 50/ 60Hz, Three Phase
  • Working Current: 5~52 Amps (a 60A breaker is required)
  • Max.Input Power: 15 KW
  • Output Frequency: 30 - 80 kHz 
  • Duty Cycle: 80%
  • Induction Coil: 170mm(OD) x 155mm(ID) x 110mm(H) 
  • Protection: automatic water pressure, over temperature, and overpower protection
Material Feeding & Melt Stirring      
  • A Φ50×120H mm quartz ante-chamber was installed on the top of the main chamber for sequentially adding source materials into the crucible without breaking the vacuum or atmosphere of the main chamber. Such a unique feature provides the opportunity for preparing metal alloys with compositions of different melting points
  • The SS retractable stirring rod can reach and stir the melt inside the graphite crucible (stirring rod with alumina tip is available upon request, the additional cost will apply.)
  • A gate valve is employed for isolating/open the ante-chamber from/to the main chamber when material adding or melt stirring is needed
  • Material feeding port and tipping over tray diameter: Φ30
Graphite Crucible, Refractory liners & Protective Shield
  
   
  • High Purity Graphite Crucible: 73 O.D × 63 I.D × 140 Hmm is included for induction heating and metal smelting. Max. Loading Capacity: 200ml
  • Refractory assembling: complete refractory assembling made of alumina, including bottom crucible support, crucible holder, and cover.
  • PVC protective shield is included 
  • Note: Graphite crucible is consumable, please click the picture left to order spares
Sealing Flanges & Quartz Chamber
  
      Pic.1                 Pic.2                Pic.3
  • 150mm (OD) x 142mm(ID) x 400mm(L) quartz tube is included, click( pic.1) to order spare or replacement
  • Top Flange: 6'' Stainless steel water-cooled flange with 1/4'' thermocouple feedthrough, antechamber, needle valves, and a gate valve. (Pic.2)
  • Bottom Flange: 6'' SS flange with a pressure relief valve, a needle valve, and KF-25 vacuum port (Pic.3)
  • KF25 right angle valve & clamps and 1000mm long SS bellows are included 
  • The pressure relief valve is designed to release pressure at 0.02MPa for safety concerns
Temp. Controller & Thermocouple
  • Precision digital temperature controller with automatic PID tuning
  • 30 segments programmable for controlling heating and cooling rate as well as dwell time
  • Overheating & thermocouple failure protection
  • +/- 3 ºC temperature accuracy
  • Thermocouple: C type  (1/4"x16" L) (please click here to order a spare as consumable)
  • Continuous Working Temp. Range: 800ºC~1700ºC
  • Max. Heating Rate: 
    • 10ºC/second (800ºC-1200ºC)
    • 8ºC/second (1200ºC~1500ºC)
    • 3ºC~6ºC/second (1500ºC~1700ºC)
Pressure Sensor

  • Anti-corrosive capacitance diaphragm gauge (Gas Independent), measurement range up to 3.8x10E-5 torr
  • One 24V,1A DC power adapter is included and ready to use. Input voltage for the adapter is 110~240V Single Phase
Water Chiller

  • Temperature range: 5 - 30°C
  • Water Flow Rate: 58 L/min
  • Water Tank: 15 Liters made of stainless steel
  • Note: It is recommended to use a specific coolant to get the best performance. It is normal to wait a couple of minutes for cooling down after several trials of heating
  • Note: the input voltage for the water chiller is 220V
Vacuum Pump
 
     Pic.1                      Pic.2
  • One 156 L/min Double-Stage Rotary Vane Vacuum Pump is included. Please click pic.1 to review detailed specs
  • Max. Power Consumption: 400W
  • For US customer, a 110V Vacuum pump will be included
  • If you choose a high-speed turbo-pump, the vacuum level can reach 10- 6 torr 
  •             (Hi-Speed turbopump)
Protective Shield

  • For Non-UL Certified version, a protective shield made of phenolic sheets will be provided.
  • For UL Certified version, a clear protective shield made of polycarbonate will be provided.
  • The protective shield is to be placed around the quartz tube to contain the shooting glass shards if accidents were to happen.
                  
Product Dimensions

  • Induction Heater: 51"(L) x 27.5"(W) x 70"(H) (1300mm x 700mm x 1800mm)
  • Water Chiller: 18"(L) x 18.7"(W) x 30"(H) (460mm x 475mm x 762mm)
  • Heavy Duty Mobile Cart provides 600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange
  • Please refer to the picture to the left for overall size info
Warranty
  • One year limited warranty with lifetime support
  • Consumable parts such as processing tube, refractory liners, o-rings and heating coil are not covered by the warranty
Compliance

  • NRTL or CSA Certification  is available upon request at extra cost, please contact us for a price quote. Certify standards include:
    • Induction heater: UL61010-1 & UL499
    • Vacuum Pump: UL1450
    • Water Chiller: UL61010 & UL1995
Operation Video                 
Warning


Click here to learn more about the installation of a gas regulator.
  • Attention: Protective inert gas must be continuously filled throughout the experiment in order to protect the graphite crucible and C thermocouple. The gas flow rate should be limited to < 200 SCCM ( or 200ml/min)
  • Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator
  • Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages

Application Notes
   
  • Please click here to learn how to setup crucible for melting
  • Melting time and temperature are related to materials, the crucible, refractory insulation, etc. If you do not know whether the induction heater can melt your sample or not, please contact our engineer for consulting 
  • Customize Induction Heater System is available upon request, please fill out the "Customize Induction Heating System Form" and email it back to us
Net Weight
  • 300 lbs
Shipping Weight & Dimension
  • #1: 595 lbs, 51"x40"x50"
  • #2: 250 lbs, 48"x40"x35"

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Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Prices vary from country to country.
2. We may add extra charges for paper orders and NET 30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.