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Compact 1" Levitation Melting System - EQ-SPG-6VMS


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Item Number: EQ-SPG-6VMS
EQ-SPG-6VMS is a vacuumable levitation melting system with1”. quartz tube for exploring new generation metallic alloy. Such advanced system equips with 6KW ultra high-frequency induction heater and special developed helical conical coil to suspend conductive metals up to 10g, such as Al, Mg, and Cu, etc. The metal is then melted by magnetic vortex within a vacuum-sealed quartz tube. Conductive workpiece is levitated, melted & untouched by the crucible during the process, and thus reduce the contamination to the minimum. Vacuum pump and recirculating water chiller is included for immediate use. 

SPECIFICATIONS:
Induction Heater

  • Working Voltage: 208 240 V AC (Single Phases), 50/60Hz (50A air breaker is required)
  • Input Current: 5 - 30 A Adjustable
  • Output Frequency: 100 - 500 KHz Adjustable
  • Max. Output Power: 6 KW
  • Required Water Flow Rate: > 3 L/min
  • Required Water Pressure: >=0.2 MPa (29 psi)
  • Please click the picture on the left to see detailed structure
Induction Heating Coil 
for Levatation
  • A multi-turn helical conical heating coil is used to balance the three-dimensional force
  • Can successfully levitate electrically conductive material up to 10g
Quartz Tube for Levatation
  • Single End Opened Quartz tube: 25mm(OD) x 22mm(ID) x 180mm(L) 
  • Vacuum Sealing Flange for 1'' O.D tube with double high-temperature silicone O-rings
  • 1/4'' barbed hose fitting, KF25 vacuum port, mechanical pressure gauge and two needle valves are built-in on the supporting frame 
  •          
Recirculating Water Chiller  
  • Cooling Capacity: 722 kCal/h (2866 Btu/h)
  • Max. Water Flow Rate: 16 L/min  
  • Temperature range to control: 2 - 35°C
  • Please click picture left for more details
Vacuum pump
 
  • One 156L/m Rotary Vane Vacuum Pump with Exhaust Filter is included
  • Three KF25 quick clamps and one bellows are included for immediate use
  • Max. Vacuum Pressure:
    • 10^-2 torr by mechanical pump
    • 10^-5 torr by molecular pump
Work Station & Manipulator
              
  • Induction heater, water chiller and vacuum pump are integrated on a heavy duty mobile steel cart600mm(L) x 800mm(W) x 600mm(H)
  • Motor-driven manipulator provides rigid support and easy height adjustment
Product Dimensions
  1140mm(L) x 700mm(W) x 1240mm(H)
Warranty
  • One year limited warranty with lifetime support
  • Consumable parts such as processing tubes, o-rings and heating coil are not covered by the warranty
Compliance
  • MET Certification is available upon request at extra cost, please contact our sales representitives for a price quote. Certify standards include: 1) Induction heater: UL61010-1 & UL499; 2) Vacuum Pump: UL1450; 3) Water Chiller: UL61010 & UL1995
          
Operation Manual & Video


 Levitation Melting in air         Levitation Melting with Inert gas    Levitation Melting  with Vacuum                
                                     
Warning

Click here to learn more about the installation of a gas regulator.
  • This system is suitable for Al, Mg, Copper and its alloy with weight <10g, but not for ferrous metallic samples
  • Please click here to learn how to setup crucible for metling
  • Attention:A pressure regulator must be installed on your input gas tank ( click picture below to review ) and have the output gas pressure set below 3 PSI at all times. Gas pressure exceeds over 3 PSI may cause irreversible damage to the furnace chamber.  
  • Never heat the furnace without vacuum or flowing gas.  Please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforseeable damages. The flow rate for gases should be limited to < 200 SCCM ( or 200ml/min )
Application Note:
Net Weight 200 lbs
Shipping Weight 300 lbs
Shipping Dimensions 48"(L) x 40"(W) x 49"(H)

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1. Prices listed online are valid for US market and whom pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
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