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R2R Slot-Die & Reverse Comma Blade Transfer Coating Pilot System - MSK-AFA-DE400-CM4-CLKS


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Item Number: MSK-AFA-DE400-CM4-CLKS
Transported by LTL Freight (Truck)

Personalization

Roll to Roll Pilot Coating System - MSK-AFA-DE400-CM4-CLKS

  • Slot Die Coating and Reverse Comma Blade Transfer Coating Compatible
  • High Precision Slurry Feeding System and Feeding Valve to achieve Continuous Coating, Strip Coating, Intermittent Coating, Grid Coating.
  • High Precision, High Consistency, High Stability Coating Performance

For Roll to Roll Coater Service, please fill out and submit the Roll to Roll Coating Service Request Form.

SPECIFICATIONS:

Features

  • Slot Die Coating and Reverse Comma Blade Transfer Coating Compatible
  • Slot Die Coating
    • Different Coating Parameter Adjustable
    • Slot Die Coating Head Automatic Adjustment / High Accurate Positioning
    • Closed-Loop / Well Sealed Slurry Feeding
    • Continuous Coating, Strip Coating, Intermittent Coating, Grid Coating
  • Reverse Comma Blade Transfer Coating
    • Blade Coating Height Automatic Adjustment
    • Rubber Roller Servo Motor Control
    • Easy Operation; User Friendly
  • High Precision Tension Control
  • Precise Alignment for Unwinding and Winding
  • Convection Oven with Arc Shape; Driven Guide Roller; Top and Bottom Hot Air Blow
  • PLC Control; Individual Temperature Control for each heating zone oven; 
  • NMP Detecting System to prevent NMP leakage
  • Sampling device for electrode coating quality control
  • Automatic Slurry Feeding System

Voltage

  • AC 380V +/- 10%, 50 Hz, Three Phase, Five Wires

Maximum Power Consumption

  • 62 KW

Slot Die Coating

  • Slot Die Head Model: MSK-PDHF-CP280
  • Material: SUS630
  • Size: 340 mm L x 135 mm W x 120 mm H
  • Straightness Accuracy: <= 3 um
  • Cavity: Semicircular Double Cavity
  • Cavity Volume: ~0.2 L
  • Coating Width: Maximum 280 mm
  • Coating Thickness:
    • Continuous Coating; Dry Electrodes: 30 - 150 um (Reference)
    • Intermittent Coating; Dry Electrodes: 30 - 100 um (Reference)
    • Thickness Accuracy: <= +/- 2 um
  • Coating Density: <= +/- 1% (Reference)

Shim (Spacer)

  • 0.3mm, 0.4mm, 0.5mm, 0.6mm, 0.8mm, and 1 mm thickness shims are included for producing films with various thicknesses.
  • Tip: The thickness of the shim determines the slot opening of the die and thus has a major impact on the final coating thickness. The rule of thumb is that thinner shim will produce the thinner film, vice versa. 

Reverse Comma Blade (Transfer Coating)

  • Cavity Volume: ~ 2 L (Coating Width: 360 mm)
  • Coating Widht: 50 mm - 360 mm Adjustable
  • Coating Thickness
    • Continuous Coating; Dry Electrodes: 30 - 150 um (Reference)
    • Intermittent Coating; Dry Electrodes: 30 - 100 um (Reference)
    • Thickness Accuracy: <= +/- 3 um
  • Coating Density: <= +/- 1.5 % (Reference)

Guide Roller

  • 400 mm Width

Coating Roller

  • 120 mm Diameter
  • Surface: Chrome Plating

Rubber Roller

  • 120 mm Diameter
  • Surface: Rubber Coating

Coating Length

  • Coating: 10 - 5,000 mm
  • Accuracy: +/- 1 mm
  • Alignment: +/- 0.5 mm

Coating Width

  • Maximum: 380 mm

Coating Speed

  • Maximum Motor Speed: 5 meters/minute 
  • Maximum Coating Speed: 2.5 meters/minute (Reference: Graphite Anode Coating; Visocity: 2,000 mPa.s; Solid Content: 45%; Dry Coating Thickness: 90 um)

Convection Oven Length

  • Single heating zone length: 1.5 meters
  • Total 4 heating zones
  • Total length: 6 meters

Heating Method

  • Forced Convection Hot Air
  • Top and Bottom Hot Air Blow
  • Resistance Heating; U Shape Heating Elements
  • One Heating Zone: 12 U Shape Heating Elements;
  • Each Heating Element: 1KW; Total Heating Power: 48 KW 

Heating Temperature

  • 150°C +/- 5°C

Air Flow

  • Air Inlet
    • One Centrifugal Fan for Each Heating Zone
    • Inlet Centrifugal Fan: Volume 2640; Power: 1,500 W; Frequency Conversion
  • Air Outlet
    • One Centrifugal Fan Only
    • Outlet Centrifugal Fan: Volume 3840; Power: 2,200 W; Frequency Conversion

Tension Control

  • 80 N

Reeling/Unreeling Shaft

  • Max. Reeling/Unreeling: 350 mm Diameter
  • Reeling/Unreeling Accuracy: +/- 0.5 mm

Control Panel

  • Touch screen control panel, which controls the slurry feeding rate, coating speed, and heating temperature.
  • The control unit can be separated from the coating machine for remote control.

Compressed Air

Optional

  • Substrate Surface Corona Treatment before Coating
  • Single-Point Coated Electrode Temperature Measurement to show the electrode surface temperature
  • Real-Time Coating Thickness Measurement Device for wet and dry coating
  • Dual-Filtration System for NMP Vapor

Dimensions

  • 7,700 mm L x 1,360 mm W x 2,400 H

Net Weight

  • 3 metric tons

Compliance

  • CE Certified All electric components ( >24V) are UL / MET / CSA certified
  • NRTL or CSA certification is available at extra cost. 
  • IP:  ZL 201510564515.9

Warranty

  • One Year limited warranty with lifetime support
  • Rusting and damage due to improper storage conditions or maintenance are not covered by a warranty
Operation Manual & Video   

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Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Price various from country to country.
2. We may add extra charges for paper order and net30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.